SCREAMIN' EAGLE EXTREME BILLET VENTILATOR PERFORMANCE AIR CLEANER KIT
J061042018-07-27
GENERAL
Kit Numbers
29400223, 29400224
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
This kit requires the use of LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) and is available from a Harley-Davidson dealer.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Kit Contents
See Figure 4 and Table 1.
NOTE
The kit is intended for High Performance applications only. Engine-related performance parts are intended FOR THE EXPERIENCED RIDER ONLY.
This engine-related performance part is legal for sale or use in California on pollution controlled motor vehicles. The Product Information Label contained in this kit is a requirement of the California Air Resource Board (CARB) emission regulation. Place the label on the right side of the frame directly beneath the VIN sticker. This label is not required outside the state of California.
Installation of this kit by an authorized Harley-Davidson dealer will not impact your limited vehicle warranty.
REMOVAL
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
  1. Remove main fuse. Refer to the service manual.
  2. Remove the existing air cleaner. Refer to the service manual. Discard the parts.
  3. Remove the fuel tank. Refer to the service manual.
  4. See Figure 1. Remove and discard the induction module support bracket.
Figure 1. Remove Induction Module Support Bracket
INSTALLATION
Air Cleaner Installation
WARNING
Use only supplied air cleaner cover. Use of another air cleaner cover could cause element failure and detachment of the air cleaner cover, which could distract the rider and result in death or serious injury. (00596b)
NOTE
When servicing the air cleaner, apply Loctite 243 - Blue to the threads of all fasteners.
1.
See Figure 4. Install two O-rings (1) from the kit in the grooves around the breather bolt holes on the induction module side of the backplate assembly (2). Install the remaining two O-rings in the grooves in the underside of the heads of the breather bolts (5).
2.
Remove the liner from the adhesive backing of the gasket (3). Position the adhesive side of the gasket to the backplate, aligning to the equally spaced screw holes. Press the gasket firmly into place.
3.
Insert new breather bolts (5) through the backplate.
4.
Apply Loctite 243 - Blue to the breather bolt threads and the mating tapped holes in the cylinder head. Position rear cover (14) back cover over backplate (2).
5.
Install the bolts into the cylinder head, but do not tighten.
6.
Install the air cleaner mounting studs (4) all the way through the backplate (2) until the screw threads are captured in the induction module. Leave fasteners loose.
7.
Secure the three air cleaner studs (4). Tighten.
Torque: 6.2–6.8 N·m (55–60 in-lbs) Hex head screw
8.
Alternately secure the two breather bolts (5). Tighten.
Torque: 13.6–16.3 N·m (120–144 in-lbs) Hex headbolt
9.
Install fuel tank.
10.
If removing the OE (Original equipment) intake you must apply the provided Warning Label in a clearly visible area. We suggest attaching the sticker to the following:
a.
Touring/Trike: Inner primary topside, or side cover
b.
Softail: Right side lower fender
Air Cleaner Element and Cover Installation
NOTE
Whenever the air cleaner cover is installed, apply threadlocker to all air cleaner cover screws.
1.
See Figure 4. Secure the air filter element (7) to the air cleaner mounting studs (4) using three bright-finish TORX® screws (6) from the kit. Tighten.
Torque: 6.2–6.8 N·m (55–60 in-lbs) TORX head screw
2.
Remove the liner from the adhesive backing of the air cleaner emblem (9). Carefully position the adhesive side of the emblem to the front cover (8). Press the emblem firmly into place.
3.
Assemble wire mesh (12) and filler plate (13) to front cover.
4.
Apply threadlocker to all cover screws (11) and mating tapped holes in back cover (14).
5.
See Figure 2. Install front cover plate with wire mesh and mesh filler plate using 1/4-20 x 2.5 in screws provided. Alternate tightening in a star pattern until all six fasteners are snug. Then one-half turn (180 degree) each in same pattern to avoid crushing the element. If necessary, another one-quarter turn (90 degree) but no more.
Figure 2. Fastener Tightening Sequence
NOTE
Install the rain sock over the air filter element in wet or rainy conditions to prevent water intrusion.
  • If parked, water could enter the engine.
  • If moving, enough water could be sucked in to cause engine misfiring.
Slip the rain sock (10) over the air filter element under these circumstances.
Final Assembly
  1. Install the main fuse. Refer to the service manual.
ECM Recalibration
NOTICE
You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b)
Have a Harley-Davidson dealer install the new ECM calibration using Digital Technician™.
MAINTENANCE
Air Cleaner Element Maintenance
This kit requires the use of Air Cleaner/Degreaser (Part No. 99883-88T). This is available from a Harley-Davidson dealer.
NOTE
When servicing the air cleaner, apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) to the threads of all fasteners.
  1. Remove the air cleaner cover and inspect the filter element every 8.000 Km (5,000 mi), or more often under dusty conditions.
  2. NOTE
    The use of cleaning, drying or oiling methods or products other than those shown damages the filter and void the manufacturer's warranty
    K&N® Air filter Cleaner is available from a Harley-Davidson dealer. A 1 qt/0.95 L sprayer bottle (99883-88T) or a 12 fl oz/0.35 L sprayer bottle as part of the Filter Care Service Kit (99850-92T).
    K&N Air Filter Oil is also available from a Harley-Davidson dealer. A 12.25 oz/347 gram aerosol can (99882-88T) or a 6.5 oz/184 gram aerosol can as part of the Filter Care Service Kit.
    DO NOT OVER-OIL THE AIR FILTER. Over-oiling can interfere with the proper performance of the engine and/or certain engine components. If oil is still draining or dripping from the filter media 20 minutes after oiling, clean and oil the filter element again.
  3. To clean the element:
    1. Disassemble front cover assembly screws (11).
    2. Disassemble air filter element screws (6). Remove element (7) for cleaning.
    3. Tap the element to dislodge any loose dirt. Gently brush with a soft bristle brush.
    4. Spray air filter cleaner liberally onto the cotton filter media and let soak for ten minutes. Or, roll and soak the cotton filter media in a shallow pan of air filter cleaner. Remove immediately, and let soak for ten minutes.
    5. Rinse off the filter media (flowing from the clean side to the dirty side), with low-pressure tap water.
    6. After rinsing, shake off all excess water, and let the filter media air dry. DO NOT use compressed air or a heat gun to speed drying.
    7. After the filter media is dry, EITHER spray air filter oil along each pleat, once only. Hold the spray nozzle approximately 3 in (76 mm) away from the media. Or, carefully use a squeeze bottle to deposit oil along each pleat, once only. Let the oil absorb into the filter media for 20 minutes before proceeding. After 20 minutes, inspect the filter media. Carefully apply oil to any remaining visible white spots on the filter media. Allow to absorb.
  4. Install the air cleaner element and covers.
1Air Cleaner/Degreaser solution
2Filter pleats
3Roll filter element in solution around perimeter
Figure 3. Cleaning the Filter Element
Service Parts
Figure 4. Service Parts, Screamin' Eagle Extreme Billet Ventilator Performance Air Cleaner Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
O-ring (4)
11292
2
Backplate (58 mm)
29400038
3
Gasket, throttle body
29241-08
4
Air cleaner mounting stud (3)
8250
5
Breather bolt (2)
29267-08A
6
Screw, button head TORX, 1/4-20 x 9.5 mm (3/8 in) long (bright finish) (3)
3938
7
Element, air filter
29400022A
8
Front cover, air cleaner
Not sold separately
9
Insert, air cleaner cover
14100604
10
Rain sock
29400177
11
Screw (6)
10200259
12
Wire mesh
Not sold separately
13
Filler plate
Not sold separately
14
Rear cover, air cleaner
Not sold separately