DETACHABLE WINDSHIELD AND QUICK-CLAMP DOCKING KIT
J035882018-08-20
GENERAL
Kit Number
58444-06, 58413-06, 58387-06, 58348-06, 58347-06, 58346-06, 57609-08, 57340-08, 57338-08, 57301-06, 57300-06, 57016-06, 57015-06, 58630-09, 58617-09, 57400361
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Table 1. Models
Kits
Contents
57015-06
Touring, Clear windshield, FXD
57016-06
Touring, Smoked windshield, FXD
58346-06
Standard height, clear windshield, FXD
58347-06
Standard height, smoked windshield, FXD
58348-06
Low profile, smoked windshield, FXD
58387-06
Standard height, clear windshield, FXDWG
58413-06
Standard height, smoked windshield, FXDWG
58444-06
Low profile, smoked windshield, FXDWG
57300-06
Super Sport, smoked windshield, FXD
57301-06
Super Sport, clear windshield, FXDWG
57609-08
Standard Height, Clear, cut for Auxiliary Lamps, FXD
57340-08
Low profile, smoked windshield, twin lamp, FXDF
57338-08
Standard height, clear windshield, twin lamp, FXDF
58630-09
Standard height, clear windshield, black braces, FXDF
58617-09
Low profile, clear windshield, black braces, FXDF
57400361
14 in, light smoke, black brackets, FXDRS
Kit Contents
INSTALLATION
WARNING
Rider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
NOTE
Cover the front fender and the front of the fuel tank with clean shop towels to prevent scratching. Damage to the finish could result.
Assemble the Clamps to the Windshield
1.
See Figure 1. Remove the windshield sub-assembly from the packaging and place face down on a clean, soft surface with the mount brackets facing upward.
Figure 1. Windshield Mounting Brackets
2.
See Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8. Remove both the clamp and hardware kits from the packaging, and separate similar parts in preparation for assembly.
3.
See Figure 2. Pre-assemble the clamp assemblies (5) and hardware stacks.
WARNING
The cupped side of the Belleville (cone) washers must face each other and sandwich the windshield mount brackets at each mount point. Failure to orient washers correctly can reduce windshield's ability to break away in a collision, which could result in death or serious injury. (00422b)
4.
One clamp at a time, with the clamp (5) facing upward and inboard of the windshield bracket (2), tighten the shoulder bolts (1) enough to hold the clamp orientation to the windshield during mounting of the windshield to the motorcycle. The bolts will be fully tightened later.
NOTE
Keep front wheel straight to prevent brackets from scratching fuel tank.
1Shoulder bolt
2Right windshield bracket
3Cup washer
4Belleville washers (cupped sides face each other with windshield bracket between)
5Clamp, windshield mount
Figure 2. Windshield Mounting Clamp
Install the Windshield
5.
Make sure all four clamps are in the "open" position, then bring the windshield (with the clamp side away from you) to the front of the motorcycle.
NOTE
The polycarbonate windshield is fairly flexible and can be bent to spread the clamps away from the headlamp to ease installation to the motorcycle. Take care not to scratch the headlamp housing with the clamps while positioning the windshield to the fork sliders.
6.
Straddle the front fender, center the windshield around the headlamp and seat the clamps onto the fork sliders.
7.
Starting at the bottom (either side) and with the shoulder bolts just a little more than finger tight, close each clamp, taking note that the clamps self-align to the fork sliders and to each other.
NOTE
Do not tighten the shoulder bolts beyond the recommended torque. Over-torquing may cause the clamp to twist on the fork slider, yielding the clamp jaw. A yielded clamp may not carry a preload on the fork slider and cause the windshield to come loose during use.
NOTICE
Do not exceed recommended torque when installing mounting screws. Damage to windshield can result. (00385a)
8.
With the windshield clamps now clamped to the fork sliders, make sure that the shoulder portion of the shoulder bolts are fully seated in each windshield bracket location. Tighten.
Torque: 6.7 N·m (60 in-lbs) shoulder bolt
9.
For kit 57400361, remove windshield from vehicle to tighten shoulder bolt.
WARNING
Improper installation of accessories or loading of cargo can affect motorcycle stability and handling, which could result in death or serious injury. (00455b)
WARNING
Failure to provide adequate clearance between stationary and moving parts can cause loss of control, which could result in death or serious injury. (00378a)
NOTE
Inspect windshield upon completion of installation. Be sure windshield mounting does not restrict full left or full right movement of front fork assembly. If restriction does occur, adjust windshield as needed until proper clearance is obtained. Have experienced Harley-Davidson service personnel correct any problems before riding with this accessory installed.
NOTE
Check mounting hardware periodically. Never ride with loose mounts. A loose mounting causes extra stress on all other mounts, as well as the windshield itself, and could result in premature failure of components.
Removing the Windshield
To remove the windshield, open the four clamps, in any sequence, and reverse the preceding installation procedures. Take care to not scratch the headlamp housing or fuel tank as noted during installation.
When storing the windshield, place in a location where the windshield clamps will receive the greatest protection. Keep from locations where the windshield may be impacted or dropped. Do not stack anything on top of the assembly.
Prior to re-installation after any storage period, inspect the clamps and hardware for fastener preload and cleanliness. Each clamp should have a pair of rubber gaskets in the clamp saddle that mates to the fork slider, and should cycle open and closed freely.
CARE AND CLEANING
NOTE
Sunlight reflections off of the inside curvature of a windshield can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windshield to avoid reflections.
NOTICE
Polycarbonate windscreens/windshields require proper attention and care to maintain. Failure to maintain polycarbonate properly can result in damage to the windscreen/windshield. (00483d)
NOTICE
Use only Harley-Davidson recommended products on Harley-Davidson windshields. Do not use harsh chemicals or rain sheeting products, which can cause windshield surface damage, such as dulling or hazing. (00231c)
Do not clean polycarbonate in hot sun or high temperature. Powdered, abrasive or alkaline cleanser will damage the windshield. Never scrape the windshield with a razor blade or other sharp instruments because permanent damage will result.
NOTE
Covering the windshield with a clean, wet cloth for about 15 minutes before washing will make dried bug removal easier.
Harley-Davidson Windshield Water Repellent Treatment Part Number 99841-01 is approved for use on Harley-Davidson polycarbonate windshields.
SERVICE PARTS
Figure 3. Service Parts: Compact Quick Release Windshield Kits
Table 2. Service Parts: Compact Quick Release Windshield Kits
Item
Description (Quantity)
Part Number
Item
Description (Quantity)
Part Number
1
Windshield service kit
(includes items 2 through 5)
10
Hardware kit, windshield mount (4)
(includes items 11 through 13)
58790-04
Compact, standard height,clear
58061-96
11
Shoulder screw, button head
Not Sold
Compact, standard height, smoked
58625-99
12
Spacer, cup washer
Not Sold
Compact low profile, smoked
58103-96
13
Belleville washer (2)
Not Sold
2
Windshield
Not Sold
14
Brace, horizontal, outer
58051-78A
3
Tape, horizontal (2)
58052-78
15
Brace, horizontal, inner
58050-78A
4
Tape, vertical (2)
58417-77
16
Brace, vertical, right-hand
58406-75A
5
Washer, rubber, black (6)
58152-96
17
Brace, vertical, left-hand
58408-75A
6
FXD bracket, windshield mount, right
58782-06
18
Screw, button head, Torx, with lock patch, #12-24 x 13/16 inch (2)
2452
FXDWG bracket, windshield mount, right
58786-06
19
Screw, button head, Torx, with lock patch, #12-24 x 5/8 inch (7)
2921A
7
FXD bracket, windshield mount, left
58784-06
20
Acorn nut, #12-24 (chrome) (9)
7651
FXDWG bracket, windshield mount, left
58787-06
A
Side view of clamps assembled to bracket
8
Clamp assembly, tool-less release (4)
57192-05A
NOTE: Appearance of windshield mount brackets may vary from illustration.
9
Gasket (8, 2 per clamp)
57197-05
Figure 4. Service Parts: Touring Quick Release Windshield Kits
Table 3. Service Parts: Touring Quick Release Windshield Kits
Item
Description (Quantity)
Part Number
Item
Description (Quantity)
Part Number
1
Windshield service kit
(includes items 2 through 5)
11
Shoulder screw, button head
Not Sold
Touring, clear
57024-06
12
Spacer, cup washer
Not Sold
Touring, smoked
57026-06
13
Belleville washer (2)
Not Sold
2
Windshield
Not Sold
14
Brace, horizontal, outer
58577-96
3
Tape, horizontal (2)
58582-96
15
Brace, horizontal, inner
58578-96
4
Tape, vertical (2)
57019-06
16
Brace, vertical, right-hand
57020-06
5
Washer, rubber, black (4)
58152-96
17
Brace, vertical, left-hand
57021-06
6
Bracket, windshield mount, right
57022-06
18
Screw, button head, Torx, with lock patch, #12-24 x 13/16 inch (2)
2452
7
Bracket, windshield mount, left
57023-06
19
Screw, button head, Torx, with lock patch, #12-24 x 5/8 inch (7)
2921A
8
Clamp assembly, tool-less release (4)
57192-05A
20
Acorn nut, #12-24 (chrome) (9)
7651
9
Gasket (8, 2 per clamp)
57197-05
NOTE: Appearance of windshield mount brackets may vary from illustration.
10
Hardware kit, windshield mount (4)
(includes items 11 through 13)
58790-04
Figure 5. Service Parts: Super Sport Quick Release Windshield Kits
Table 4. Service Parts: Super Sport Quick Release Windshield Kits
Item
Description (Quantity)
Part Number
Item
Description (Quantity)
Part Number
1
Windshield service kit, Super Sport
(includes items 2 through 3)
57302-06
8
Hardware kit, windshield mount (4)
(includes Items 9 through 11)
58790-04
2
Windshield
Not Sold
9
Shoulder screw, button head
Not Sold
3
Washer, rubber, black (12)
58152-96
10
Spacer, cup washer
Not Sold
4
FXD bracket, windshield mount, right
57304-06
11
Belleville washer (2)
Not Sold
FXDWG bracket, windshield mount, right
57306-06
12
Acorn nut, #12-24 (chrome) (6)
7651
5
FXD bracket, windshield mount, left
57305-06
13
Washer, stainless steel (6)
6914
FXDWG bracket, windshield mount, left
57307-06
14
Screw (6)
2921A
6
Clamp assembly, tool-less release (4)
57192-05A
A
Side view of clamps assembled to bracket
7
Gasket (8, 2 per clamp)
57197-05
Note: Appearance of windshield mount brackets may vary from illustration.
Figure 6. Service Parts: Quick Release Windshield Kit with cut-out for Auxiliary Lamps
Table 5. Service Parts: Quick Release Windshield Kit with cut-out for Auxiliary Lamps
Item
Description (Quantity)
Part Number
Item
Description (Quantity)
Part Number
1
Windshield service kit for FXD with Aux Lamp Cut Out (includes items 2 through 5)
58774-08
11
Shoulder screw, button head
Not Sold Separately
2
Windshield
Not Sold Separately
12
Spacer, cup washer
Not Sold Separately
3
Tape, horizontal (2)
58052-78
13
Belleville washer (2)
Not Sold Separately
4
Tape, vertical (2)
58415-08
14
Brace, horizontal, outer
58051-78A
5
Washer, rubber, black (6)
58152-96
15
Brace, horizontal, inner
58050-78A
6
FXD bracket, windshield mount, right
57602-08
16
Brace, vertical (2)
57603-08
7
FXD bracket, windshield mount, left
57601-08
17
Screw, button head, Torx, with lock patch, #12-24 x 13/16 inch (2)
2452
8
Clamp assembly, tool-less release (4)
57192-05A
18
Screw, button head, Torx, with lock patch, #12-24 x 5/8 inch (7)
2921A
9
Gasket (8, 2 per clamp)
57197-05
19
Acorn nut, #12-24 (chrome) (9)
7651
10
Hardware kit, windshield mount (4)(includes items 11 through 13)
58790-04
A
Side view of clamps assembled to bracket.
Note: Appearance of windshield mount brackets may vary from illustration.
Figure 7. Service Parts: Quick Release Windshield Kits - FXDF
Table 6. Service Parts: Quick Release Windshield Kits - FXDF
Item
Description (Quantity)
Part
Number
Item
Description (Quantity)
Part
Number
1
Windshield, standard, clear, twin lamp
57339-08
11
Screw, button head, Torx, with lock patch, #12-24 x 13/16 inch (2)
2452
2
Windshield, low profile, smoke, twin lamp
57341-08
12
Hardware kit, windshield mount (4)
(includes items 13 through 15)
58790-04
3
Tape, horizontal (2)
58052-78
13
  • Shoulder screw, button head
Not Sold
4
Tape, vertical (2)
58417-77
14
  • Spacer, cup washer
Not Sold
5
Washer, rubber, black (4)
58152-96
15
  • Belleville washer (2)
Not Sold
6
Bracket, windshield mount, right, FXDF
Bracket, windshield mount, black, right, FXDF
58775-08
58662-09
16
Brace, horizontal, outer
Brace, horizontal, black, outer
58051-78A
58069-09
7
Bracket, windshield mount, left, FXDF
Bracket, windshield mount, black, left, FXDF
58776-08
58667-09
17
Brace, horizontal, inner
Brace, horizontal, black, inner
58050-78A
58068-09
8
Clamp assembly, tool-less release (4)
57192-05A
18
Brace, vertical, right-hand
Brace, vertical, black, right-hand
58406-75A
58045-09
9
Acorn nut, #12-24 (chrome) (9)
7651
19
Brace, vertical, left-hand
Brace vertical, black, left-hand
58408-75A
58046-09
10
Screw, button head, Torx, with lock patch, #12-24 x 5/8 inch (7)
2921A
20
Gasket, (8, 2 per clamp)
57197-05
Note: Appearance of windshield may vary from illustration.
Figure 8. Service Parts: Kit 57400361 - FXDRS
Table 7. Service Parts: Kit 57400361 - FXDRS
Item
Description (Quantity)
Part Number
1
Windshield, 14 in, light smoke
57400394
2
Bracket, windshield mounting, RH
57300194
3
Quick release windshield mounting clamp assembly (4)
57300196
4
Kit, windshield mounting hardware (4)
12600267
5
Nut, acorn
10400051
6
Bracket, windshield mounting, LH
57300195
7
Grommet (4)
11564
8
Mount, wind deflector (4)
57400178
9
Screw, hex socket (4)
10200218