FUEL DOOR KIT
J062532018-01-16
GENERAL
Kit Number
61300049A, 61300050A, 61300794, 61308-09A, 61319-09A, 61335-09A, 62378-10A
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Proper installation of this kit requires Loctite® 243 Threadlocker and Sealant - Blue (Part No. 99642-97 or 11100005).
WARNING
Rider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
Kit Contents
This kit contains one fuel door. There are no service parts available for this kit.
INSTALLATION
1.
Open the original equipment (OE) fuel door.
2.
See Figure 1. Remove the nut (3) securing the lock assembly (1) to the fuel door (2).
3.
Install lock assembly to new fuel door. Secure with nut (3). Tighten nut finger-tight.
4.
Remove the two screws (5) securing the OE fuel door to the door hinge.
5.
Separate the OE fuel door from hinge. Remove fuel door from the console pins.
6.
Apply a small amount of Loctite 243 (blue) to the previously removed screws. Position the new fuel door and door hinge over the console pins. Secure fuel door to door hinge with the screws.
7.
Tighten screws (5).
Torque: 1.8–2.3 N·m (16–20 in-lbs) screw
8.
Tighten nut (3).
Torque: 3.4–4.5 N·m (30–40 in-lbs) nut
1Lock assembly
2Fuel door
3Nut
4Door hinge
5Screw (2)
Figure 1. Fuel Door