TOUR-PAK KIT
J036312015-06-04
GENERAL
Kit Number
53018-04B, 53055-05A, 53057-07A, 53147-98C, 53690-06A, 53092-08A, 53209-09, 54114-10, 53000048
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Kit 53057-07A requires separate purchase of Leather Tour-Pak® Lock Kit 54360-05.
International models may require separate purchase of License Plate Relocation Kit 60095-00A, available from any Harley-Davidson dealer.
Kit Contents
See Figure 3 and Table 2 for the kit contents.
NOTE
A service manual for your motorcycle is available from your Harley-Davidson dealer.
WARNING
Do not exceed Tour-Pak weight capacity. Too much weight can cause loss of control, which could result in death or serious injury. (00401c)
NOTE
The luggage rack weight capacity is 25 lbs (11.34 kg).
INSTALLATION
1.
Remove the rubber mat from the bottom of the Tour-Pak.
2.
See Figure 1 and Table 1 to determine the proper hole configuration to attach the Tour-Pak to the luggage rack. Holes will be drilled as explained in Step 3 in the hole location for the luggage rack.
NOTE
Drilling holes in Tour-Pak without wood underneath each hole site may result in the leather becoming damaged during the drilling process.
1Front of motorcycle
2Bottom view of Tour-Pak interior (rubber mat removed)
Figure 1. Hole configurations for Tour-Pak attachment
3.
Place blocks of wood underneath the Tour-Pak where the holes will be drilled to prevent damage to the leather while drilling. Use the pre-drilled holes in the metal base as a guide and carefully drill the holes through the leather in the proper location using a 11/32 inch drill bit.
4.
See Figure 2. For detachable luggage racks 53066-06C and 54081-08: Install black cover tube to the front bar (1) of the luggage rack, as shown. This tube is used to provide a cleaner look. The black cover tube is not for use with other luggage racks.
5.
Attach Tour-Pak to rack using the mounting screws provided in the Luggage Rack kit. Put bolt through from inside of Tour-Pak. Tighten screws to specifications found in the Luggage Rack kit.
6.
Place the black rubber mat on the bottom of the Tour-Pak.
7.
If luggage rack was removed, attach to motorcycle according to kit instructions or service manual instructions.
8.
When installing this accessory the steering head bearing must be adjusted per service manual.
1Front bar
2Top view of detachable rack
Figure 2. Detachable luggage rack (typical)
Table 1. Luggage Rack and Hole Configurations
Luggage Rack
Hole Configuration
Stock 1997
C (3 holes)
Detachable luggage rack 53107-96
B (4 holes)
Luggage rack 53118-97A and luggage rack 53118-98
A (5 holes)
Stock 1998 - 2008 racks
A (5 holes)
Detachable Tour-Pak rack 53276-04
A (5 holes)
Solo detachable Tour-Pak rack 53655-04
B (4 holes)
Detachable Tour-Pak rack 53066-06C, 54081-08
B (4 holes)
Solo detachable Tour-Pak rack 53559-04A
B (4 holes)
Solo detachable Tour-Pak rack 53260-02
A (5 holes)
Stock racks, 2009 and later
B (4 holes)
Detachable Tour-Pak rack 53276-09
B (4 holes)
Solo detachable Tour-Pak rack 53260-09
B (4 holes)
SERVICE PARTS
Figure 3. Service Parts: Leather Tour-Pak (Typical)
Table 2. Service Parts: Leather Tour-Pak
Item
Description (Quantity)
Part Number
1
Tour-Pak mat
53783-98
2
Tour-Pak
Not Sold Separately
3
Cover, Tube (not shown - for use with detachable luggage racks 53066-06C and 54081-08)
53784-98
4
Backrest pad (pre-installed) (use with Kit Number 53147-98C, 53690-06A, 53092-08A, 53057-07A, 54114-10 and 53000048)
52926-98
Backrest pad (pre-installed) (use with Kit Number 53018-04B)
53019-04
Backrest pad (pre-installed) (use with Kit Number 53055-05A)
51714-05
Backrest pad (pre-installed) (use with Kit Number 53209-09, 53151-00A)
53153-00A
5
Flange nuts (6) (pre-installed inside Tour-Pak lid)
7716
6
Leather care kit (not shown) (not included with Kit 53055-05A or 53690-06A)
Not Sold Separately
7
Leather Straps (2) (use with Kit number 53057-07A) Install per the instruction sheet included with the Tour-pak lock kit.
Not Sold Separately
The following Service Kits are available:
A
Isolator kit (3) (pre-installed, located behind backrest pad)
52192-86A
B
Buckle Asssembly (use with Kit 53147-98C, 53092-08A and 53018-04B)
90425-98
Buckle Asssembly (use with Kit 53055-05A, 53690-06A, 53209-09, 54114-10 and 53000048)
53137-05
C
Concho Kit (not shown) (Use with Kit 53147-98C)
58633-98
Concho Kit (not shown) (Use with Kit 53055-05A)
53160-06