HORN COVER KIT
J059632019-01-15
GENERAL
Kit Number
61300452 , 68189-07A , 69039-09A , 69166-01B , 69167-02B , 61300621 , 61300622 , 61300623 , 61301045
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
ELECTRICAL OVERLOAD
WARNING
When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)
Additional Requirements
Separate purchase of LOCTITE® 271 MEDIUM STRENGTH THREADLOCKER AND SEALANT (Red) (part no. 99671-97) or equivalent is required for proper installation of this kit.
Kit Contents
See Figure 1 and Table 1.
PREPARE
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
NOTE
  • For 2007- later vehicles equipped with security siren: With security fob present, turn ignition switch ON. After system is disarmed, turn ignition switch OFF. IMMEDIATELY remove the main fuse per the service manual.
  • For 2006- earlier vehicles equipped with security siren: Disarm the siren with the key fob or security code. See the service manual to remove the main fuse.
  • For vehicles WITHOUT security siren: See the service manual to remove the main fuse.
REMOVE
1. Remove acorn nut (1) and flat washer (2) to free horn assembly from rubber mount stud (C).
2. Disconnect elbow terminals from spade contacts and release main harness conduit from J-clamp (E).
3. Remove flange nut (F) from circular recess at back of horn bracket. Remove horn from chrome horn cover (5).
4. Remove and retain speed nuts (4) from horn cover unless provided in kit.
INSTALL
1. Clip speed nuts (4) to horn bracket (5) at top and bottom holes.
2. Install supplied washer (6) in kit onto horn stud.
3. Fit horn into new horn cover so the stud at back slides through hole in horn bracket.
4. Apply two drops of Loctite® 271 (Red) to threads of nut (F) fastening the horn to the horn cover.
5.
NOTE
Over tightening the flange nut (F) can cause permanent horn damage resulting in reduced volume and tone quality.
Install flange nut (F) on horn stud and tighten.
Torque: 9–11.3 N·m (80–100 in-lbs) Horn stud nut
NOTE
The horn is not polarity sensitive. Elbow terminals can connect to either spade or contact.
6. Install elbow terminals onto spade contacts.
7. Capture main harness conduit in J-clamp. Install horn bracket onto rubber mount stud.
8. Apply 2 drops of Loctite 271 (Red) to threads on horn, rubber mount stud (C).
9. Install flat washer (2) and acorn nut (1).
10. Tighten acorn nut.
Torque: 9–11.3 N·m (80–100 in-lbs) Horn mount acorn nut
COMPLETE
1. Install main fuse. See the service manual.
2. Test horn.
SERVICE PARTS
Figure 1. HORN COVER KIT (Cover shown may not reflect actual cover in kit.)
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Nut, acorn (For kit 61300452 )
10400023
2
Washer (For kit 61300452 )
10600030
3
Horn bracket, black (For kit 61300452 )
69274-10
Horn bracket, chrome (For kit 68189-07A )
Not Sold Seperately
4
Speed nuts, (2) (For kit 61300452 )
8108
5
Horn cover assembly (For kit 61300452 only).
61300477
Horn cover assembly (For kits 68189-07 , 69039-09A , 69166-01B , 69167-02B , 61300621 , 61300622 , 61300623 , 61301045 )
Not Sold Seperately
6
Washer (1) (For kits 61300452 , 68189-07A , 69039-09A , 69166-01B , 69167-02B , 61300621 , 61300622 , 61300623 , 61301045 )
10300085
Items mentioned in text, but not included in kit:
A
Horn mount bracket assembly
B
Horn, trumpet
C
Horn, rubber mount
D
Screw, large flange
E
Clamp
F
Hex nut, (metric, M6)