FENDER SUPPORTS
J066952019-01-15
GENERAL
Kit Number
59500766, 59500767, 59500769, 59500770, 59500771
Installation Requirements
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
Refer to the service manual for specific information on these generalized steps. A service manual for this year/model motorcycle is required for this installation. Manuals are available from a Harley-Davidson dealer.
Proper installation of these kits in certain markets require the separate purchase of amber colored OE (Original equipment) reflectors which are available at a Harley-Davidson dealer.
Purchase of additional cable straps may be required.
Kit Contents
See Figure 2 and refer to Table 1.
PREPARATION
1.
Remove seat. See the owner's manual.
2.
Remove main fuse. See the owner's manual.
3.
Remove saddlebags, if equipped. See the owner's manual.
REMOVE
1.
See Figure 1. Disconnect rear lighting connectors (2,3).
2.
Note locations of cable straps (1).
3.
Remove and discard cable strap(s) as needed.
4.
Remove fender.
a.
Support rear fender.
b.
Remove fender screws (4) and washers from both sides.
c.
Remove fender assembly.
1Cable strap
2Connector (2)
3Connector
4Screw (4)
Figure 1. Rear Fender Mount and Connectors (typical)
DISASSEMBLE
NOTE
Refer to the service manual for specific information on these generalized steps.
1.
Remove and discard anchor cable straps as necessary to remove fender support from fender.
2.
Remove fasteners securing fender supports to fender.
3.
NOTE
Record orientation of all items attached to fender supports.
NOTE
Some models require removing the pins from the license plate light wiring connector.
As needed, remove:
a.
Retention pads
b.
Turn signal lamps
c.
Lamp mounting supports
d.
License plate mount
ASSEMBLE
NOTE
Refer to the service manual for specific information on these generalized steps.
1.
As needed, assemble following components to new fender supports.
a.
License plate mount
b.
Lamp mounting supports
c.
Turn signal lamps
2.
Install screw and washer to secure components to new fender support.
Torque: 20–24 N·m (15–18 ft-lbs) Rear Turn Signal, Fender Mount, Screw
3.
Route harness through fender support.
4.
Clean retention pad locations with a 50:50 mixture of isopropyl alcohol and water. Allow to dry completely.
5.
NOTE
Foam and adhesive must be clear of mounting boss surfaces and not extend below bottom edge of support.
Remove adhesive backing from retention pads and install pads in same locations as original equipment.
6.
Apply threadlocker to threads of rear fender support screws.
LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97)
7.
Using original hardware, attach fender supports to fender.
8.
Tighten fasteners.
Torque: 28–37 N·m (21–27 ft-lbs) Rear fender support screw
9.
Clean reflector locations with a 50:50 mixture of isopropyl alcohol and water. Allow to dry completely.
10.
NOTE
Install separately purchased amber reflectors when it is the OE color.
Remove adhesive backing from reflectors and install in original equipment locations on new fender supports.
INSTALL
1.
See Figure 1. Install rear fender.
a.
Place fender into position.
b.
Install screws (4) and washers. Tighten.
Torque: 57–62 N·m (42–46 ft-lbs) Rear fender support to frame screw
2.
NOTE
If fender is not centered over tire loosen fasteners and adjust, then tighten fasteners to specifications given.
Verify that fender is centered over tire.
3.
Connect connectors (2, 3).
4.
Install new cable strap(s) (1) in original locations as noted in remove and disassemble sections.
Complete
1.
Install saddlebags, if equipped. See the owner's manual.
2.
Install main fuse. See the owner's manual.
3.
Install seat. See the owner's manual.
SERVICE PARTS
Figure 2. Service Parts: Fender Support Kit
Table 1. Service Parts Table
Kit
Item
Description (Quantity)
Part Number
59500766
1
Support, left, black
59500775
2
Support, right, black
59500774
3
Reflector, red (2)
69490-07
4
Retention pad (8)
11100066
5
Cable strap, anchored (3)
10177
59500767
1
Support, left, black
59500777
2
Support, right, black
59500776
3
Reflector, red (2)
67900205A
4
Retention pad (8)
11100066
5
Cable strap, anchored (3)
10177
59500769
1
Support, left, chrome
59500419
2
Support, right, chrome
59500420
5
Cable strap, anchored (1)
10177
59500770
1
Support, left, black
59500680
2
Support, right, black
59500681
3
Reflector, red (2)
67900205A
5
Cable strap, anchored (1)
10177
59500771
1
Support, left, black
59500781
2
Support, right, black
59500780
3
Reflector, red (2)
67900205A
5
Cable strap, anchored (1)
10177