INNER FAIRING TRIM PACKAGE KIT
J047632008-04-11
GENERAL
Kit Number
96396-09
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Kit Contents
See Table 1.
Additional Parts Required
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
PREPARATION
Preparation for All Trim Pieces
NOTE
Mounting surfaces must be above 60°F (16°C), or the trim piece may not adhere.
1.
Using a 50:50 isopropyl alcohol/water solution, thoroughly clean the surface where the trim will be installed for each kit component.
NOTICE
Do not clean with denatured alcohol, mineral spirits, or other solvent products, or component damage may occur. (00411c)
2.
Allow the surface to dry completely before continuing to install kit.
NOTE
Trim rings cannot be repositioned after initial installation. Verify they are properly aligned before pressing into place.
3.
Test the fit of the trim piece prior to removing adhesive backing of the double-sided tape or the trim piece.
NOTE
Let the adhesive cure for at least 24 hours at no less than 60°F (16°C).
INSTALLATION
Install Small Instrument Bezel Covers
  1. See Figure 1. Cut tape (1) into six equal pieces.
  2. Remove paper liner from one side of tape and apply three pieces tape (spaced equally) to the instrument bezel (2). Press firmly.
  3. Remove the adhesive backing from the back of the double-sided tape.
  4. Position instrument bezel cover (3) over gauge and press firmly into place.
  5. Repeat for remaining gauges.
Install Large Instrument Bezel Covers
  1. See Figure 1. Cut tape (4) into sixteen equal pieces. Use eight pieces for each bezel cover.
  2. Repeat Steps 2 through 5 under "Install Small Instrument Bezel Covers".
1Adhesive tape, double-sided (2) (cut into three pieces)
2Instrument bezel
3Chrome bezel cover, small (4)
4Adhesive tape, double-sided (2) (cut into eight pieces)
5Instrument bezel
6Chrome bezel cover, large (2)
Figure 1. Install Instrument Bezels
Install Front Speaker Trim
  1. Gently brush or vacuum each speaker grille to remove any dust or dirt particles.
  2. Cut eight 1-inch strips of narrow masking tape.
  3. Without removing the adhesive backing, position the trim rings against the speaker grille.
  4. Rotate the trim rings into desired position and hold in place.
  5. See Figure 2. Apply 4 pieces of masking tape (1) directly to the speaker grille above and below the trim ring crossbar and on each side of the Bar & Shield. This will be the installation template.
  6. Remove the adhesive backing from the trim ring.
  7. Align the trim ring with the masking tape template and press firmly into place.
  8. Remove masking tape template.
  9. Repeat for the other speaker.
1Masking tape
Figure 2. Speaker Grille Cover
Install Radio Faceplate
  1. See Figure 3. Test the fit of the radio faceplate trim before removing the adhesive backing.
  2. Remove the adhesive backing from the back of the radio faceplate trim.
  3. Open the auxiliary jack cap and feed it through the radio faceplate trim (1). Position radio faceplate and press firmly into place.
1Auxiliary jack slot
Figure 3. Radio Faceplate Trim
Install Radio/Gauge Bezel
  1. Insert a CD into the radio, press the EJECT button and turn the motorcycle switch to OFF.
  2. Test the fit of the radio bezel before removing the adhesive backing.
  3. Remove the adhesive backing from the back of the radio bezel.
  4. NOTE
    When bezel is aligned properly, the CD door will open without rubbing against the bezel.
  5. See Figure 4. Install the bezel aligning the opening in the bezel (1) with the indicator lights and verifying that the CD door opens without rubbing against the bezel.
  6. Measure the distance between the door and the CD (2). If the distance is 1/8 inch or more, the installation is complete. If the distance is less than 1/8 inch, proceed to Step 6.
  7. Remove the outer fairing following the instructions in the appropriate Service Manual.
  8. Loosen the four radio mounting screws and push the radio toward the rear of the motorcycle to the maximum position within the mounting slots.
  9. Tighten the four mounting screws.
  10. Measure the distance between the door and the CD again.
  11. Install the outer fairing following the instruction in the appropriate Service Manual.
1Align bezel with indicator lights
2CD and door measurement
Figure 4. Install Radio/Gauge Bezel
SERVICE PARTS
Table 1. Kit Contents
Item
Description (Quantity)
Part Number
1
Gauge bezel cover, small (4)
74550-92T (set of 2)
  • Tape, double-sided (included with Item 1)
Not Sold
Separately
2
Gauge bezel cover, large (2)
74541-00
  • Tape, double-sided (included with Item 2)
Not Sold
Separately
3
Front speaker trim (2)
74604-99
4
Radio faceplate
77143-07
5
Radio/gauge bezel
74612-06