5 INCH GAUGE CONSOLE KIT
J065922018-01-16
GENERAL
Kit Numbers
70900816, 70900817, 70900835, 70900836
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Kit Contents
See Figure 3 or Figure 4 , and Table 1.
PREPARE
1.
Remove main fuse. See the service manual.
REMOVE AND INSTALL
Remove
  1. See Figure 1. Detach console.
    1. Remove front screw (1).
    2. Remove rear screw (4)
    3. Move console (2) rearward.
  2. See Figure 2. Disconnect connector.
    1. Remove grommet (4) from backbone (1).
    2. Pull harness (2) from backbone.
    3. NOTE
      See the electrical diagnostic manual for the appropriate disassembly procedure for the connector.
    4. Disconnect connector (3).
  3. Remove console.
Install
1.
See Figure 2. Connect connector.
a.
Connect connector (3).
b.
Feed harness (2) into backbone (1).
c.
Position grommet (4) into backbone.
2.
See Figure 1. Install console.
a.
Align console (2) with bracket (3).
b.
Install front screw (1).
c.
Install rear screw (4).
d.
Tighten front screw.
Torque: 3.4–5.6 N·m (30–50 in-lbs) Console screw (Front)
e.
Tighten rear screw.
Torque: 2.8–3.4 N·m (25–30 in-lbs) Console screw (Rear)
1Front screw
2Console
3Bracket
4Rear screw
Figure 1. Console
1Backbone
2Harness
3Connector
4Grommet
Figure 2. Console Harness
DISASSEMBLE
1.
Remove IM (Instrument module). See the service manual.
2.
Kits 70900835, 70900836: See Figure 3 or Figure 4. Remove and discard IM harness (10). See the service manual.
ASSEMBLE
1.
See Figure 3 or Figure 4. Clean the area on the console (4) for the medallion (2). See Adhesive Strips.
2.
Remove the protective tape from the adhesive backing of the console medallion (2). Attach the medallion to the cleaned area on the console (4).
3.
Install IM. See the service manual.
4.
Install console trim.
a.
position console trim (3) on top of console.
b.
Install screws (7), washers (6), and flange nuts (5). Tighten.
Torque: 8.5–10.7 N·m (75–95 in-lbs) Console trim screw
5.
Kits 70900835, 70900836: Install new IM harness (10). See the service manual.
COMPLETE
1.
Install main fuse. See the service manual.
2.
Kits 70900835, 70900836: Re-flash IM with DT II (Digital technician).
Adhesive Strips
1.
NOTE
  • Ambient temperature between 21–38 °C (70–100 °F) for proper adhesion. Do not apply below 10 °C (50.0 °F).
  • Parts cannot be repositioned after initial adhesive installation.
  • Allow at least 24 hours after application before exposing the area to vigorous washing, strong water spray or extreme weather.
  • The adhesive bond will increase to maximum strength after about 72 hours at normal room temperature.
  • Do not clean with denatured alcohol, mineral spirits or other solvents. Damage to components occurs.
Using a 50:50 isopropyl alcohol/water solution, thoroughly clean surface. Allow to dry completely.
2.
Install item into area.
a.
With the adhesive backing still in place, test fit the item to the area.
b.
Remove the adhesive backing.
c.
Install the item to the area.
d.
Press surface of the item firmly to make sure that there is good adhesion.
SERVICE PARTS
Figure 3. 5" Console Kit (Chrome)
Figure 4. 5" Console Kit (Black)
Table 1. Service Parts: 5" Gauge Console Kit
Kit
Item
Description (Quantity)
Part Number
Chrome 70900816, 70900835
1
Front console screw
10200583
2
Console medallion
14101092
3
Console trim
61400581
4
Console assembly with gasket
70900747
5
Flange nut (2)
7717
6
Console trim washer (2)
6917M
7
Console trim screw (2)
10200200
8
Rear console screw
10200141
9
Harness clip
10102
10
Kit 70900835: Instrument module harness
69201528
Black 70900817, 70900836
1
Console screw
10200620
2
Console medallion
14101092
3
Console trim
61400582
4
Console assembly with gasket
70900815
5
Flange nut (2)
7717
6
Console trim washer (3)
10300103
7
Console trim screw (3)
10200618
8
Console washer
10300139
9
Harness clip
10102
10
Kit 70900836: Instrument module harness
69201528