10MM SPARK PLUG WIRES
J065552019-08-12
GENERAL
Kit Number
31600111, 31600112, 31600113
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Kit Contents
See Figure 5 and Refer to Table 1.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for your year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
WARNINGDisconnecting spark plug cable with engine running can result in electric shock and death or serious injury. (00464b)
PREPARE
| 1. | Remove main fuse. See service manual. | |
| 2. | Remove seat. See service manual. | |
| 3. | Remove fuel tank. See service manual. |
REMOVAL
NOTE
Remove cable by pulling on rubber boot only. Do not pull on cable or damage can result.
Pull and twist simultaneously to remove rubber boot.
| 1. | See Figure 1. Remove cable retainers (5). | |
| 2. | Disconnect boots (1-4) from coil. | |
| 3. | Disconnect boots (1-4) from engine using HD-52006 (Adjustable Spark Plug Wire Puller). | |
| 4. | Remove spark plug cables. |
| 1 | Left rear |
| 2 | Left front |
| 3 | Right front |
| 4 | Right rear |
| 5 | Cable retainer (2) |
Figure 1. Spark Plug Cable
INSTALLATION
| 1. | See Figure 5 Apply dielectric grease (5) to the insides of the coil (A) and spark plug boots (B). | |||
| 2. | NOTE Incorrectly installed spark plug cables lead to poor engine performance due to lack of spark to one or both cylinders. | |||
| 3. | Refer to Table 1. Install new cables retainers (4). | |||
| 4. | NOTE Spark plug cable or cable clip should not make contact with fuel tank. a. Attach clip to coolant line. b. Route spark plug cable and loosely tie down cable. |  Figure 2. Right Rear Cable Clip | ||
| 5. | See Figure 3. Install right front cable clip (1). a. Attach clip to coolant line. b. Route spark plug cable and loosely tie down cable. |  Figure 3. Right Front Cable Clip | ||
| 6. | Adjust spark plug cables and tighten cable straps. |
COMPLETE
| 1. | Install fuel tank. See service manual. | |
| 2. | Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. | |
| 3. | Remove main fuse. See service manual. |
| 1 | Front left spark plug |
| 2 | Rear left spark plug |
| 3 | Front right spark plug |
| 4 | Rear right spark plug |
| 5 | Cable retainer (2) |
Figure 4. Spark Plug Cable Routing: (Fuel tank removed for clarity)
SERVICE PARTS
Figure 5. Service Parts: 10 MM Spark Plug Cables
Table 1. Service Parts
Kit | Item | Description (Quantity) | Part Number |
|---|---|---|---|
31600111 | 1 | Spark plug cable, black, front left (215 mm long) | Not sold separately |
Spark plug cable, black, rear left (215 mm long) | Not sold separately | ||
2 | Spark plug cable, black, front right (420 mm long) | Not sold separately | |
Spark plug cable, black, rear right (420 mm long) | Not sold separately | ||
3 | Cable retainer (2) | 12200169 | |
4 | Cable clip (2) | 12200170 | |
5 | Dielectric grease | Not sold separately | |
31600112 | 1 | Spark plug cable, red, front left (215 mm long) | Not sold separately |
Spark plug cable, red, rear left (215 mm long) | Not sold separately | ||
2 | Spark plug cable, red, front right (420 mm long) | Not sold separately | |
Spark plug cable, red, rear right (420 mm long) | Not sold separately | ||
3 | Cable retainer (2) | 12200169 | |
4 | Cable clip (2) | 12200170 | |
5 | Dielectric grease | Not sold separately | |
31600113 | 1 | Spark plug cable, orange, front left (215 mm long) | Not sold separately |
Spark plug cable, orange, front right (215 mm long) | Not sold separately | ||
2 | Spark plug cable, orange, rear left (420 mm long) | Not sold separately | |
Spark plug cable, orange, rear right (420 mm long) | Not sold separately | ||
3 | Cable retainer (2) | 12200169 | |
4 | Cable clip (2) | 12200170 | |
5 | Dielectric grease | Not sold separately | |
Items mentioned in text. | |||
A | Coil boot | ||
B | Spark plug boot | ||