1. | Remove main fuse. See service manual. | |
2. | Remove seat. See service manual. | |
3. | Remove fuel tank. See service manual. |
1. | See Figure 1. Remove cable retainers (5). | |
2. | Disconnect boots (1-4) from coil. | |
3. | Disconnect boots (1-4) from engine using HD-52006 (Adjustable Spark Plug Wire Puller). | |
4. | Remove spark plug cables. |
1 | Left rear |
2 | Left front |
3 | Right front |
4 | Right rear |
5 | Cable retainer (2) |
1. | See Figure 5 Apply dielectric grease (5) to the insides of the coil (A) and spark plug boots (B). | |||
2. | NOTE Incorrectly installed spark plug cables lead to poor engine performance due to lack of spark to one or both cylinders. | |||
3. | Refer to Table 1. Install new cables retainers (4). | |||
4. | NOTE Spark plug cable or cable clip should not make contact with fuel tank. a. Attach clip to coolant line. b. Route spark plug cable and loosely tie down cable. | Figure 2. Right Rear Cable Clip | ||
5. | See Figure 3. Install right front cable clip (1). a. Attach clip to coolant line. b. Route spark plug cable and loosely tie down cable. | Figure 3. Right Front Cable Clip | ||
6. | Adjust spark plug cables and tighten cable straps. |
1. | Install fuel tank. See service manual. | |
2. | Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. | |
3. | Remove main fuse. See service manual. |
1 | Front left spark plug |
2 | Rear left spark plug |
3 | Front right spark plug |
4 | Rear right spark plug |
5 | Cable retainer (2) |
Kit | Item | Description (Quantity) | Part Number |
---|---|---|---|
31600111 | 1 | Spark plug cable, black, front left (215 mm long) | Not sold separately |
Spark plug cable, black, rear left (215 mm long) | Not sold separately | ||
2 | Spark plug cable, black, front right (420 mm long) | Not sold separately | |
Spark plug cable, black, rear right (420 mm long) | Not sold separately | ||
3 | Cable retainer (2) | 12200169 | |
4 | Cable clip (2) | 12200170 | |
5 | Dielectric grease | Not sold separately | |
31600112 | 1 | Spark plug cable, red, front left (215 mm long) | Not sold separately |
Spark plug cable, red, rear left (215 mm long) | Not sold separately | ||
2 | Spark plug cable, red, front right (420 mm long) | Not sold separately | |
Spark plug cable, red, rear right (420 mm long) | Not sold separately | ||
3 | Cable retainer (2) | 12200169 | |
4 | Cable clip (2) | 12200170 | |
5 | Dielectric grease | Not sold separately | |
31600113 | 1 | Spark plug cable, orange, front left (215 mm long) | Not sold separately |
Spark plug cable, orange, front right (215 mm long) | Not sold separately | ||
2 | Spark plug cable, orange, rear left (420 mm long) | Not sold separately | |
Spark plug cable, orange, rear right (420 mm long) | Not sold separately | ||
3 | Cable retainer (2) | 12200169 | |
4 | Cable clip (2) | 12200170 | |
5 | Dielectric grease | Not sold separately | |
Items mentioned in text. | |||
A | Coil boot | ||
B | Spark plug boot |