REFLECTOR, LED HEADLAMP KIT
J066122019-09-06
GENERAL
Kit Number
67700353A, 67700354A
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
Separate purchase and installation of extra parts or accessories could be required for proper installation of this kit.
  • 2014 and later FLHR, FLHRC and FLHRSE Models require kit 69200897.
  • 2006-2010 FLHTCUSE Models require harness jumper 71628-04.
Some models will require purchase of mounting ring kit 67700439.
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Kit Contents
See Figure 7 and Table 1.
REMOVAL
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a)
WARNING
Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a)
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
  1. See the service manual to remove the main fuse.
  2. See the service manual. Follow the instructions to replace the headlamp, removing any trim rings and hardware. All Models except Touring: Save the hardware, retaining ring and trim ring for installation. Touring Models: On black version, use the black retainer ring included in the kit. FL Softail and Freewheeler Models: Do not use the black retainer ring included in the kit.
  3. Touring Models: If motorcycle has a mounting ring: Remove the mounting ring and mounting ring hardware. Discard the mounting ring and headlamp.
  4. Disconnect the harness. To remove the headlamp:
    1. 2006-2010 FLHTCUSE Models: Unplug cigar lighter and garage door opener to remove existing jumper harness.
    2. All other Models: Remove existing jumper harness.
INSTALLATION
WARNING
Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a)
  1. If Mounting Ring Kit 67700439 was purchased, see the service manual to install the new mounting ring.
  2. See Figure 8. Clean mounting ring surface with standard 50/50 rubbing alcohol in the spacer application area.
  3. See Figure 7. Remove spacers from kit.
  4. Remove backer from one of the spacers and install on mounting ring by aligning with clocking feature.
  5. Repeat step 4 for the two remaining spacers.
  6. Connect the harness to headlamp.
  7. Install headlamp. See the service manual.
  8. Connect the harness to headlamp: Use supplied wire harness to connect to LED headlamp and harness for all 2014 and earlier models.
    1. 2014 and later FLHR, FLHRC and FLHRSE Models require kit 69200897.
    2. 2006-2010 FLHTCUSE Models: Use harness jumper 71628-04 to reconnect the cigar lighter, garage door opener and headlamp.
    3. All Touring Models except FLTRU/SE, FLTRX/S/SE: See Figure 1 and Figure 2. Unplug 69200298 from 69200121 fairing harness and install the provided harness 69201775. Connect single wire connector from 69201775, located right side of fairing, into P&A accessory connector [299].
      1Plug into Headlamp
      2Plug into Fairing Harness Headlamp Connector
      3Plug into P&A Accessory Connector [299]
      Figure 1. Wire Harness Routing
      1Accessory Connector [299]
      Figure 2. Accessory Connector [299] Location
  9. If removed, install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual.
Headlamp Alignment Procedure
1LED Headlamp
2Centerline of low beam
Figure 3. Reflector LED Headlamp Configuration
NOTE
The alignment procedure for an LED headlamp is performed on both the low beam and the high beam. Read these instructions thoroughly to align the LED headlamp.
  1. Check tire pressure. See the owner's manual.
  2. Fill fuel tank or add an equal amount of ballast.
  3. See Figure 4. Position motorcycle so front axle is 7.6 m (25 ft) (3) from wall.
  4. NOTE
    The weight of the rider compresses the suspension slightly. Have a person whose weight is roughly the same as the principal rider sit on the motorcycle.
  5. See Figure 4. With vehicle laden and upright, point the front wheel straight forward at wall. Measure the distance from the floor to the center of the low beam lens (4). Record this measurement.
  6. See Figure 3. Draw a horizontal line on the wall at (5) on the wall that is the same measurement as recorded in Step 4.
  7. Draw a vertical line (2) off the perpendicular line (1) so it crosses through the horizontal line drawn in the previous step.
  8. Verify that all lights are OFF during the alignment procedure.
1Perpendicular line
2Vertical line
325 feet (7.6 meters)
4Low beam lens centerline
5Horizontal line - align top of left side of low beam (for vertical alignment)
Figure 4. Checking Headlamp Alignment
Alignment of High Beam (Left-to-Right Alignment)
  1. Verify that the headlamp lens is perpendicular to the front forks for proper left-to-right alignment.
  2. See Figure 4. With vehicle laden and upright, point the front wheel straight forward at wall.
  3. Turn on the high beam. Align the center of the high beam hot spot with the intersection of the horizontal and vertical lines (3).
1Outline of high beam light pattern
2Horizontal line
3Intersection of horizontal and vertical lines
Figure 5. Alignment of Headlamp High Beam
Alignment of Low Beam (Vertical Alignment)
1.
See Figure 6. Align the left side of the horizontal line of the low beam light pattern (3) with horizontal line (2) drawn on the wall. If necessary, adjust the headlamp position by following the adjustment procedure in the service manual.
1Outline of low beam light pattern
2Horizontal line
3Left side of low beam light pattern
4Vertical line
5Projector beam optic only
Figure 6. Alignment of Headlamp Low Beam
SERVICE PARTS
Figure 7. Service Parts: LED Headlamp Kit
Table 1. Service Parts: LED Headlamp Kit
Item
Description (Quantity)
Part Number
1
Headlamp, 7 in. LED (chrome)
for Kit 67700353A
67700320A
2
Headlamp, 7 in. LED (black)
for Kit 67700354A
67700339A
3
Wire harness adapter
69201775
4
Connector (red)
70585-93
5
Connector (blue) (3)
70586-93
6
Adhesive spacer (3)
12400175
7
Retainer
67700068
8
Label, warning
14001604
1Spacers (3)
Figure 8. Adhesive Spacer Placement