DAYMAKER® LED FORWARD AUXILIARY LIGHTS

941000782022-04-19

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾
68000340, 68000341, 68000342, 68000343	Safety Glasses, Torque Wrench

(1) Tightening to torque value or other moderate tools and techniques required

KIT CONTENTS

Figure 1. Kit Contents: Forward Auxiliary Lamp Components

Table 2. Kit Contents: Forward Auxiliary Lamp Components

Kit	Item	Qty	Description	Part No.	Notes
68000340	1	2	Lamp, auxiliary	68000335
68000341, 68000342	2	2	Clamp assembly	68000337	1.25-inch engine guards only
	3	2	U-Bracket	68000351
	4	2	I-Bracket	68000350
	5	1	Harness, main	69202518
	6	2	Harness, jumper	69202566
	7	1	Harness, switch pack	69202584	2014-later Touring models except FLTR
	7	1	Harness, switch pack	69202585	2014-later FLTR models only
	8	8	Cable strap	10006
	9	2	Screw, M8x1.25x60mm	Kit 12600355
	10	2	Screw, M8x1.25x20mm
	11	2	Screw, M8x1.25x16mm
	12	8	Washer, flat, M8
	13	2	Guard protector	Not sold separately
	14	2	Screw, 1/4x20x1.5 (Kit 68000341)	Kit 12600356	2014-later Touring models except FLTR
	14	2	Screw, 1/4x20x1.75 (Kit 68000342)		2014-later FLTR models only
	15	2	Spacer (Kit 68000341)		2014-later Touring models except FLTR
	15	2	Spacer (Kit 68000342)		2014-later FLTR models only
	16	2	Washer, flat, M8 x 19
	17	2	Washer, flat, M8 x 31
68000343	2	2	Clamp assembly	68000354	21 mm engine guards only
	3	2	U-Bracket	68000351
	4	2	I-Bracket	68000350
	5	1	Harness, main	69202518
	6	2	Harness, jumper	69202566
	7	1	Harness, switch pack	69202586	2021-later RA1250 and RA1250S only
	8	8	Cable strap	Not sold separately
	9	2	Screw, M8x1.25x60mm	Kit 12600355
	10	2	Screw, M8x1.25x20mm
	11	2	Screw, M8x1.25x16mm
	12	8	Washer, flat, M8
	13	2	Guard protector	Not sold separately
	14	2	Screw, M6x1x35mm	Kit 12600356
	16	2	Washer, flat, M8 x 19
	17	2	Washer, flat, M8 x 31

NOTE

Verify that all contents are present in the kit before installing or removing items from vehicle.

GENERAL

Current Draw: Maximum of 8A (4A per lamp).

Models

WARNING

Do not use off road lighting while riding on a road. Doing so can produce glare or distract oncoming drivers, which could cause a crash resulting in death or serious injury. (10105a)

Verify that the most current version of the instruction sheet is used. It is available at: www.harley-davidson.com/isheets

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

OPERATION

WARNING

Do not use off road lighting while riding on a road. Doing so can produce glare or distract oncoming drivers, which could cause a crash resulting in death or serious injury. (10105a)

1	OFF
2	FOG
3	DRIVING
4	OFF ROAD
5	Off button
6	Fog light button
7	Drive light button

Figure 2. Auxiliary Lamp Operation

Installation Requirements

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:

A Harley-Davidson dealer.
H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.

These items are available at your local Harley-Davidson dealership.

2014-2016 Touring: Separate purchase of Switched Circuit Adapter Harness (Part No.69201900) may be required for installation.

2017 and later Touring: Separate purchase of Switched Circuit Adapter Harness (Part No. 69201706) may be required for installation.

PREPARE

1.	Remove main fuse. See service manual.
2.	Remove seat. See service manual.
3.	Remove fuel tank. See service manual.
4.	Pan America: Remove air box. See service manual.
5.	Touring: Remove backbone caddy cover. See service manual.

INSTALL

Switch Pack

1.	See Figure 1. Disassemble switch pack (7). a. Remove screw. b. Separate cover from base.
2.	Remove screws from clutch clamp on vehicle.
3.	See Figure 3. Install switch pack base (2) over clutch clamp. a. Kits 68000341 and 68000342: Install spacers (15) between switch pack base and clutch clamp. See Figure 1.
4.	Loosely install screws (1).
5.	Adjust orientation of clutch clamp.
6.	Tighten screws (1). Torque: 7–9 N·m (62–80 in-lbs)
7.	Install switch pack cover (3). a. Snap into place using tabs (4) on left side of cover. b. Secure with screw (5).
8.	Route harness down handlebar toward main harness. a. Verify that harness is not pinched during fork lock motions.
9.	Secure harness to handlebar with cable straps.

1	Screw (2)
2	Switch pack base
3	Switch pack cover
4	Tabs, switch pack cover (2)
5	Screw

Figure 3. Switch Pack Install (Pan America shown)

Brackets and Lamps (Kits 68000341 and 68000342)

NOTE

Install lamp assembly on vertical of engine guard.

1.	See Figure 4. Install U-bracket (2) on auxiliary lamp (1). a. Install screw (10) and two flat washers (4). b. Loosely tighten screw (10).
2.	Install I-bracket (3) to U-bracket (2). a. Install screw (8), flat washer (4) and flat washer (9). b. Loosely tighten screw (8).
3.	See Figure 1. Install guard protector (13) on engine guard. NOTE Adjust clamp location so that lamp is positioned under crossbar.
4.	See Figure 4. Install clamp (6) to I-bracket (3). a. Install clamp (6) over guard protector. b. Install screw (5), flat washer (4) and flat washer (7). c. Loosely tighten screw (5).
5.	Repeat steps 1-4 on opposite side.

Brackets and Lamps (Kit 68000343)

NOTE

Install lamp assembly on vertical of engine guard.

1.	See Figure 4. Install U-bracket (2) on auxiliary lamp (1). a. Install screw (10) and two flat washers (4). b. Loosely tighten screw (10).
2.	Install I-bracket (3) to U-bracket (2). a. Install screw (8), flat washer (4) and flat washer (9). b. Loosely tighten screw (8).
3.	See Figure 1. Install guard protector (13) on engine guard. NOTE See Figure 5. Adjust clamp location so that lamp is positioned under the crossbar and inboard of vertical engine guard.
4.	Install clamp (6) to I-bracket (3). a. Install clamp (6) over guard protector. b. Install screw (5), flat washer (4) and flat washer (7). c. Loosely tighten screw (5).
5.	Repeat steps 1-4 on opposite side.

1	Auxiliary lamp
2	U-Bracket
3	I-Bracket
4	Flat washer (M8) (4)
5	Screw (M8 x 20 mm)
6	Clamp
7	Flat washer (M8 x 19)
8	Screw (M8 x 16 mm)
9	Flat washer (M8 x 31)
10	Screw (M8 x 60 mm)

Figure 4. Auxiliary Lamp Install (typical)

1	Pan America
2	Touring

Figure 5. Mounting Location

Pan America Harness

NOTE

See service manual for wire harness and connector information.

1.	See Figure 6. Remove screw (2) and pivot cover (1) from right and left sides.
2.	See Figure 7. Install main harness. a. Inside frame area, route switch pack connector (6) toward left of steering head. b. Position main harness center (5) so that it would be centered between the pivot covers.
3.	Route and connect switch pack connector (6) to switch pack. a. Follow vehicle's OE harness. b. Verify that harness is not pinched during fork lock motions. c. Secure harness with cable straps.
4.	Route connector (3) toward left of steering head.
5.	Route connector (7) toward right of steering head.
6.	See Figure 6. Install pivot covers (1) and screws (2).
7.	See Figure 7. Install jumper harnesses. a. Left jumper harness: Connect connectors (2 & 3). b. Right jumper harness: Connect connectors (7 & 8).
8.	Route harnesses toward respective auxiliary lamp.
9.	Connect jumper harnesses to auxiliary lamp. a. Left auxiliary lamp: Connect connector (1). b. Right auxiliary lamp: Connect connector (9).
10.	Secure auxiliary lamp harness with cable straps. a. Check that fork movement is free. b. Check for pinched harness.
11.	See Figure 7. Route PAC/P&A harness connector (4) toward rear of vehicle. a. Follow OE main vehicle harness along left frame. b. Make sure that harness will not get pinched when vehicle components get installed.
12.	See Figure 8. Connect PAC/P&A connectors. a. Remove cap (2) from PAC/P&A connector (1). b. See Figure 7. Connect PAC/P&A connector (4) to vehicle's PAC/P&A connector.
13.	Secure PAC/P&A harness with cable straps. a. Bundle any extra harness under the seat area.

1	Pivot Cover
2	Screw

Figure 6. Install/Remove Pivot Cover (left side shown)

1	Connector: Left auxiliary lamp
2	Connector: Auxiliary jumper harness
3	Connector: Main harness left auxiliary lamp
4	Connector: PAC/P&A
5	Main harness center
6	Connector: Switch pack
7	Connector: Main harness right auxiliary lamp
8	Connector: Auxiliary jumper harness
9	Connector: Right auxiliary lamp

Figure 7. PAC/P&A Connector

1	PAC/P&A Connector
2	Cap

Figure 8. PAC/P&A Connector

Touring Harness

NOTE

See service manual for wire harness and connector information.

If another accessory is already using the accessory circuit connector, purchase a Switched Circuit Adapter Harness. See Installation Requirements.

1.	Install main harness. a. See Figure 1. Lay main harness (5) in backbone caddy. b. See Figure 7. Position main harness center (5) so that it exits the top of the backbone caddy. c. Route switch pack connector (6) toward left of steering head. d. Route PAC/P&A connector (4) toward rear of vehicle.
2.	Connect PAC/P&A connectors. a. Route PAC/P&A connector (4) toward vehicle's PAC/P&A connector. See service manual. b. Remove cap from PAC/P&A connector. c. See Figure 7. Connect PAC/P&A connector (4) to vehicle's PAC/P&A connector.
3.	Secure PAC/P&A harness with cable straps. a. Make sure harness will not get pinched when vehicle components get installed. b. Bundle any extra harness length at the base of the backbone caddy.
4.	See Figure 7. Route and connect switch pack connector (6) to switch pack. a. Follow vehicle's OE harness. b. Verify that harness is not pinched during fork lock motions. c. Secure harness with cable straps.
5.	Route connector (3) toward left of steering head frame.
6.	Route connector (7) toward right of steering head frame.
7.	See Figure 7. Install jumper harnesses. a. Left jumper harness: Connect connectors (2 & 3). b. Right jumper harness: Connect connectors (7 & 8).
8.	Route harnesses toward respective auxiliary lamp.
9.	Connect jumper harnesses to auxiliary lamp. a. Left auxiliary lamp: Connect connector (1). b. Right auxiliary lamp: Connect connector (9).
10.	Secure auxiliary lamp harness with cable straps. a. Check fork movement is free. b. Check for pinched harness.

COMPLETE

1.	Touring: Install backbone caddy cover. See service manual.
2.	Pan America: Install air box. See service manual.
3.	Install fuel tank. See service manual.
4.	Install seat. After installing seat, pull up on seat to verify that it is secure. See service manual.
5.	Install main fuse. See service manual.
6.	Proceed to Lamp Alignment.

LAMP ALIGNMENT

1.	Check tire pressure.
2.	Adjust shock preload for rider and intended load.
3.	Fill fuel tank or add an equal amount of ballast.
4.	Check vehicle headlamp alignment. See service manual.
5.	Check auxiliary lamp alignment. a. Turn on vehicle's engine. b. Make sure vehicle's headlamp is set to low beam. c. See Figure 9. Turn on auxiliary low beams, align all three beams. d. Turn on auxiliary high beams, align both beams to each other. e. Make sure auxiliary lamp low beam is still aligned with vehicle headlamp low beam.
6.	Once alignment is complete, tighten screws. Torque: 27–30 N·m (20–22 ft-lbs)

1	Driving beam
2	Auxiliary beam
3	Driving plus auxiliary low beams

Figure 9. Auxiliary Lamp Install