POLICE FRONT LIGHTING KITS
J067122024-02-29
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
68000274, 68000275, 68000289, 68000289A, 68000290, 68000290A, 68000279, 69202610 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Forward Lighting Kit Components
Table 2. Kit Contents: Forward Lighting Kit Components
 | Item | Kit | Kit Items | Qty | Description | Part No. | Notes |
|---|---|---|---|---|---|---|---|
 | 1 | 68000274 | 1 | 1 | Side Marker Kit, Red | 68000274 | |
68000275 | 1 | 1 | Side Marker Kit, Blue | 68000275 | |||
| 2 | 68000279 | 2 | 1 | Splice Hub | 68000279 | |
| 3 | 69202610 | 5 | 1 | Wiring Harness, Power Input | Not Sold Separately | |
6 | 4 | Shrink Tube | 72266-94 | ||||
7 | 2 | Butt End Splice, Red | 70585-93 | ||||
| 4 | 68000289, 68000289A | 8 | 1 | Light Assembly, Red | Not Sold Separately | |
9 | 1 | Connector, Gray | |||||
10 | 2 | Terminal Plug | |||||
11 | 1 | Butt End Splice | |||||
68000290, 68000290A | 8 | 1 | Light Assembly, Blue | ||||
9 | 1 | Connector, Gray | |||||
10 | 2 | Terminal Plug | |||||
11 | 1 | Butt End Splice |
NOTE
Verify that all contents are present in the kit before installing or removing items from vehicle.
GENERAL
Models
These kits fit Controller Area Network (CAN) equipped Police vehicles.
Verify that the most current version of the instruction sheet is used. It is available at: www.harley-davidson.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
Use the PATTERN SELECT CONTROL PROGRAMMER (Part Number:68000276) to program the flash pattern.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation.
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal. Subscription based access are available for most 2001 and newer models. For further inquiries see Frequently ask questions about subscriptions.
This item is available at a Harley-Davidson dealership.
- 2024 Road Glide Police (FLTRXP): Separate purchase of Road Glide Light Emitting Diode (LED) Fog Light Mount Kit (Part No. 68000183) is required.
Additional Requirements
Customers who want to enable take down lighting must purchase the following kits and follow the installation instructions in the kits:
- Part No. 70255-02B
- Part No. 71718-02
PREPARE
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
| 1. | Remove main fuse. See service manual. | |
| 2. | Remove seat. See service manual. | |
| 3. | Remove fuel tank. See service manual. | |
| 4. | Expose harness caddy. See service manual. |
SPLICE HUB AND POWER INPUT HARNESS
Install
| 1. | Connect power/input harness. a. Remove top caddy. See service manual. b. Remove negative (-) battery terminal bolt. c. Install ring terminal of 69202610 onto negative (-) battery terminal bolt. d. Install negative (-) battery terminal bolt. Tighten. Torque: 6.8–7.9 N·m (60–70 in-lbs) e. Remove left side cover. See service manual. f. Route red wire with blade terminal under left frame rail. g. If installing 68000289, 68000289A or 68000290, 68000290A, remove flasher and install blade terminal in cavity 86 of pursuit relay socket [69B]. h. If not installing 68000289, 68000289A or 68000290, 68000290A, keep flasher in place and splice into wire in cavity 86. i. Install left side cover. See service manual. j. Install top caddy. See service manual. | |
| 2. | If installing Takedown Mode switch: a. Route two white wires through main harness caddy and continue up through right hand controls. b. Splice two white wires from power/input harness to wire from auxiliary ON/OFF switch. c. Secure wires between main harness caddy and auxiliary ON/OFF switch. d. Make sure wires do not pull tight when handlebars are turned fully to left or right fork stops. | |
| 3. | Install splice hub. a. Position splice hub on top of top Electronic Control Module (ECM) caddy. |
PAR36
Remove
| 1. | Remove auxiliary lamp bulb. See service manual. | |
| 2. | Cut ground wire close to bulb socket in order to retain as much ground wire as possible for future connection. | |
| 3. | Cut positive (+) connector wire and remove. Retain conduit for installation of new wiring. |
Install
| 1. | Feed red and blue wire with pins on ends down through housing mount. | |
| 2. | Pull excess wire through mount and route through main harness caddy toward seat. | |
| 3. | Strip end of remaining ground wire in lamp housing. | |
| 4. | Splice ground wire on housing to ground wire from lamp. | |
| 5. | Install lamp to housing and center. a. Push lamp into housing until centering tab bends and lamp is flush with housing. | |
| 6. | Install trim ring. | |
| 7. | Secure with screw. Tighten. Torque: 1.1–1.6 N·m (10–14 in-lbs) |
Connect
| 1. | Complete programming before connecting. | |
| 2. | If enabling takedown function, install red wire into number 1 cavity. | |
| 3. | Install blue wire into number 2 cavity. | |
| 4. | Install JAE connector to splice hub (2). | |
| 5. | Secure wires between lamp mount and harness caddy. | |
| 6. | Make sure wires do not pull tight when handlebars are turned fully to left or right fork stops. |
Table 3. Par36: 68000289, 68000289A, and 68000290, 68000290A
Wire | Function | Final Terminal |
|---|---|---|
Red | Light Power | Connector, Pin 1 |
Black | Light Ground | Par36 Housing Splice |
Blue | Pattern Select and Takedown Power | Connector, Pin 2 |
SIDE MARKERS
Install
| 1. | Install lamp engine guard clamp kit (68000170). See J05934. | |
| 2. | Insert screw provided in lamp kit through long side of clamp from shallow counterbore side. | |
| 3. | Slide lockwasher onto screw threads, into deep counterbore. | |
| 4. | Apply a few drops of threadlocker to clean threads of screw.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | |
| 5. | Thread screw into lamp, do not fully tighten. | |
| 6. | Aim lamp as desired. Tighten. Torque: 4–4.5 N·m (35–40 in-lbs) | |
| 7. | Repeat steps 2-6 for opposite side. |
Connect
| 1. | Route cable up engine guard to main harness caddy, secure to guard and frame. | |
| 2. | Continue routing cable through main harness caddy to splice hub (2). | |
| 3. | Install JAE connector to splice hub (2). |
Table 4. Side Markers: 68000274 and 68000275
Wire | Function | Final Terminal |
|---|---|---|
Red | Light Power | Connector, Pin 1 |
Black | Light Ground | Connector, Pin 4 |
Blue | Pattern Select | Cut and isolate after programming |
Yellow | Sync | Connector, Pin 3 |
Orange/White | Takedown Power | Connector, Pin 2 |
| 1 | Screw, long |
| 2 | Screw, short |
| 3 | Lockwasher |
| 4 | Engine guard clamp |
| 5 | Lamp |
| 6 | Engine guard |
Figure 2. Side Marker Location (Optional)
Pattern Programming
Light can be programmed to display 24 different flash patterns, as shown in Table 5. This must be done with PSCP (pattern select control programmer) using the blue wires.
| 1. | Figure 3 Connect 12V power source to PSCP. a. Connect ground wire to GDN terminal of IPUT terminals of the PSCP. b. Connect positive wire to PWR terminal of INPUT terminals of the PSCP. | |
| 2. | Figure 3 Connect light array to OUTPUT terminals of PSCP (requires dealer supplied wire). a. Connect RED terminal on JAE connector to PWR terminal of OUTPUT terminals of PSCP. b. Connect BLACK terminal on JAE connector to GND terminal of OUTPUT terminals of PSCP. c. For Phased: Strip ends of BLUE wires on light and connect one blue wire to P.SEL terminal of OUTPUT terminals of PSCP. Continue to step 3. d. For Non-Phased: Strip ends of BLUE wires on light and connect both blue wires to P.SEL terminal of OUTPUT terminals of PSCP. Continue to step 3. | |
| 3. | Table 5 Rotate PATTERN SELECT/RESET knob clockwise to select pattern number desired. a. Phased: Designated Ph1 to one blue wire and Ph2 to other blue wire. Continue to step 4. b. Non-Phased: Continue to step 4. | |
| 4. | Press START button. a. PSCP will increment patterns until it gets to desired pattern. Light will remain on for a few seconds to display programmed pattern. b. Phased: Disconnect current blue wire and connect other blue wire to P.SEL terminal. Repeat steps 3 and 4. c. Non-Phased: Continue to step 5. | |
| 5. | Once desired pattern is programmed, disconnect light from PSCP. a. Cut off exposed ends of blue wires. b. Tuck blue and green wires into light. |
| 1 | Ground |
| 2 | 12V Input |
| 3 | To blue wire(s) on light |
| 4 | To black wire on JAE connector |
| 5 | To red wire on JAE connector |
Figure 3. Pattern Programming Setup
FLASH PATTERN PROGRAMMING
Table 5. Flash Pattern Codes
Flash Pattern | Frequency | Phase | PSCP Code |
|---|---|---|---|
Applies to ALL 7 color combinations | |||
Single Flash | 75 FPM | Phase 1 | 1 |
Phase 2 | 2 | ||
120FPM | Phase 1 | 3 | |
Phase 2 | 4 | ||
375 FPM | Phase 1 | 5 | |
Phase 2 | 6 | ||
Double Flash | 75 FPM | Phase 1 | 7 |
Phase 2 | 8 | ||
120 FPM | Phase 1 | 9 | |
Phase 2 | 10 | ||
Triple Flash | 75 FPM | Phase 1 | 11 |
Phase 2 | 12 | ||
Quad Flash | 75 FPM | Phase 1 | 13 |
Phase 2 | 14 | ||
150 FPM | Phase 1 | 15 | |
Phase 2 | 16 | ||
Applies to 1 to 3 color combinations ONLY | |||
CA 13 Single Flash | 75 FPM | Phase 1 | 17 |
Phase 2 | |||
CA 13 Double Flash | 75 FPM | Phase 1 | 18 |
Phase 2 | |||
NFPA Quad Flash | 75 FPM | Phase 1 | 19 |
Phase 2 | |||
ModuFlash | n/a | Phase 1 | 20 |
Phase 2 | |||
2 Double, 2 Quad Flash | n/a | Phase 1 | 21 |
Phase 2 | |||
4 Single, 2 Triple Flash | n/a | Phase 1 | 22 |
Phase 2 | |||
Autorun | n/a | Phase 1 | 23 |
Phase 2 | |||
Steady Burn (Enable for Kits 68000289A and 68000290A ONLY) | n/a / (75FPM) | Phase 1 | 24 |
Phase 2 | |||
NOTE
Table 5 is a summary of the in-depth information provided by the supplier. If regulatory information is needed, reference J06720 Clarification Full Flash Chart document.
PSCP TIPS
Utilize the following tips when programming a light with the PSCP:
- To display currently programmed flash pattern, press DEMO button. This will simply turn light on for a few seconds.
- Press down on PATTERN SELECT/RESET knob to reset pattern number indicator to 0.
- To reset light flash pattern, select pattern number 24 and select START.
NOTE
This does not reset light flash pattern.
Figure 4. Forward LED Lighting Options
HARNESS LENGTH ADJUSTMENT
NOTE
2024 Road Glide Police (FLTRXP) requires Road Glide Light Emitting Diode (LED) Fog Light Mount Kit (Part No. 68000183). Installation Requirements
| 1. | Instead of coiling or wrapping of excess wire harness around vehicle components, cut harness to length. Refer to Electrical Diagnostic Manual (EDM) for procedures. a. Figure 5 The splice should start 51 mm (2 in) above connector. b. Remove enough excess wire to form a sufficient new length of wire. | |
| 2. | Verify with EDM. |
| 1 | 51 mm (2 in) |
| 2 | Ultrasonic weld or equivalent |
| 3 | Side marker |
Figure 5. Harness Splice Dimensions
COMPLETE
| 1. | Secure splice hub and all wiring with cable ties. | |
| 2. | Assemble main harness caddy. | |
| 3. | Install fuel tank. See service manual. | |
| 4. | Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. | |
| 5. | Install main fuse. See service manual. |