ADVANCED AUDIO REAR SPEAKER KIT
J036532005-06-16
GENERAL
Kit Number
77155-06
Models
This kit fits 2006 and later FLHT (Electra Glide®), FLHTC (Electra Glide Classic), FLHX (Street GlideTM) and FLTR (Road Glide®) model motorcycles.
Additional Parts Required
NOTE
Even if this kit is not being installed by a Harley-Davidson dealer, a speaker software flash must be performed on the radio installed on the motorcycle at the
dealer before the speakers will function.
FLHT models will require prior installation of an Advanced Audio AM/ FM/ CD Radio Kit (Part Number 76412-06) and a Tour-Pak Mount AM/ FM Antenna Kit (Part Number 76317-06).
All models will require the prior installation of a Tour Pak®. See a Harley-Davidson dealer for availability of color-matched King or Chopped Tour-Paks to match your vehicle, and additional items that may be required when mounting the Tour-Pak to your model.
Unless one has already been fitted as part of another Advanced Audio kit installation:
All models will also require the additional purchase of a Non-Ultra Overlay Harness (Part Number 70169-06).
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
INSTALLATION
| 1. | Have a Harley-Davidson dealer perform the speaker software flash to the previously installed AM/ FM/ CD Radio. | |
| 2. | Refer to the Service Manual and follow the instructions given to remove the seat and the left-side saddlebag. The right-side saddlebag does not need to be removed, but you may choose to do so in order to prevent damage during the installation of this kit. | |
| 3. | Follow the instructions in the Service Manual to remove the maxi-fuse. NOTE The Tour-Pak does not have to be removed from the vehicle to perform this installation. | |
| 4. | Open the Tour-Pak lid and remove all items from the Tour-Pak base. | |
| 5. | Models with rubber mat: Remove the mat. Models with molded liner: Open the map pocket and remove the acorn nuts with flat washers. Remove the map pocket and liner. | |
| 6. | Obtain the left-side (3) and right-side (4) drilling templates from the kit. |  Figure 1. Template Positioning (Right Side Shown) |
| 7. | See Figure 1. Position the the right-side template flat onto the right front corner of the Tour-Pak. a. Fit the notched corner on the left side of the template to the Tour-Pak latch. b. Align the top of the template just under the top edge of the Tour-Pak. c. Apply tape to the locations indicated on the template to hold the template in place. | |
| 8. | Position the the left-side template flat onto the left front corner of the Tour-Pak. a. Fit the notched corner on the right side of the template to the Tour-Pak hinge. b. Align the top of the template just under the top edge of the Tour-Pak. c. Apply tape as indicated on the template to hold the template in place. | |
| 9. | Center-punch the three drill locations indicated on each template. Remove the templates from the Tour-Pak. NOTE If the right-side saddlebag has not been removed, cover the top of the saddlebag with clean shop towels to prevent scratching. Damage to the finish could result. | |
| 10. | Drill a 3/8-in. (9.5 mm) hole at each of the six marked locations. | |
| 11. | Obtain the two speaker pod assemblies (7), six hex head bolts (5) and six flat washers (6) from the kit. | |
| 12. | Position the left-side speaker pod assembly (with the tether mounting bracket, item 25, on the underside) against the left front corner of the Tour-Pak, lining up the three holes. Loosely assemble the speaker pod to the Tour-Pak with three of the bolts and flat washers. | |
| 13. | Position the right-side speaker pod assembly against the right front corner of the Tour-Pak, lining up the three holes. Loosely assemble the speaker pod to the Tour-Pak with the remaining bolts and flat washers. | |
| 14. | Align the speaker pods evenly on the Tour-Pak. If required, elongate the mounting holes with a round file or rasp and move the speaker boxes as needed, then alternately tighten the bolts to 25-35 in-lbs (2.8-4.0 Nm) to securely fasten the speaker pods to the Tour-Pak. | |
| 15. | Close and latch the Tour-Pak lid. | |
| 16. | Gently pull the 6-way socket housing out of each speaker box hole. | |
| 17. | Obtain the rear speaker harness (1) from the kit. Inspect the pin housings on the two long branches at one end of the harness. In one of the pin housings (labeled "RIGHT"): Plug this housing into the socket connector coming from the right rear speaker pod. In the remaining pin housing (not labeled): Plug this housing into the socket connector coming from the left rear speaker pod. a. Cavity 4 has an orange/ black wire, b. Cavity 5 has a green wire, c. Cavity 6 has a light-green/ brown wire. d. Cavity 4 has a brown/ white wire, e. Cavity 5 has a brown wire, f. Cavity 6 has a white/ brown wire. | |
| 18. | Carefully tuck the connector back into each speaker box and install the grommet around the hole. | |
| 19. | Route the harness branches forward on the vehicle: a. along the left-side and right-side of the Tour-Pack support. Use tie straps from the kit to fasten the branches of the harness to the support. b. Continue the branches forward to the front of the fender, then cross the right branch over to the left side of the frame. Use a tie strap to fasten both branches of the harness to the frame. c. Continue the main branch forward, tucking the harness inboard of the frame tube and avoiding the forward saddlebag guard mounting screw head so the harness does not get pinched by the seat. Use four tie straps to fasten the main branch of the harness to the frame tube. d. Route the harness along the left side of the battery cavity, continuing forward to the harness tray. e. Continue along the left side of the harness tray to the rear of the fuel tank. f. Remove the fuel tank console attaching hardware and lift the console from the tank. g. Route the rear speaker harness forward under the left rear edge of the console, along the left side of the fuel tank canopy, and out under the left front edge of the console. Install the console, taking care not to pinch the harness under the console. h. Route the harness down tight to the fuel tank and tie wrap tight to the main harness, as close to the fuel tank as possible. i. Continue the rear speaker harness forward into the fairing, using tie wraps to fasten to the main harness. |
WARNINGBe sure that steering is smooth and free without interference. Interference with steering could result in loss of vehicle control and death or serious injury. (00371a)
- Be sure wires do not pull tight when handlebars are turned fully to left or right fork stops.
- Remove the outer fairing and windshield. Refer to OUTER FAIRING/ WINDSHIELD REMOVAL in the Service Manual.
- Route the two branches of the front section of the rear speaker harness inside the fairing along the path of the interconnect harness to the top left of the inner fairing.
- Locate the interconnect harness audio connector [6B] near the back of the radio.
- If socket housing [6B] is not already connected to an overlay harness, obtain an overlay harness (Part Number 70169-06, purchased separately). See Figure 2. Plug the 6-way pin housing [6A] on the overlay harness into socket housing [6B]. Plug the 35-way radio socket housing [28] into the back of the radio.
- Inspect the two 6-way pin housings at the opposite end of the overlay harness, and the two 6-way socket housings on the end of the rear speaker harness. In one of the socket housings (labeled "RIGHT") and one of the pin housings (not labeled): In the remaining pin and socket housings (not labeled): Plug each overlay harness pin housing into the rear speaker socket housing having the same wire colors.
- Cavity 4 has an orange/ black wire,
- Cavity 5 has a green wire,
- Cavity 6 has a light-green/ brown wire.
- Cavity 4 has a brown/ white wire,
- Cavity 5 has a brown wire,
- Cavity 6 has a white/ brown wire.
- Verify that the Ignition/ Light Key Switch is in the OFF position. Refer to the Service Manual and follow the instructions given to install the maxi-fuse.
- Test the radio and speaker controls for proper operation.
- Install the outer fairing and windshield. Refer to OUTER FAIRING/ WINDSHIELD INSTALLATION in the Service Manual.
- Refer to the Service Manual, and follow the instructions given to install the left-side saddlebag and the seat.
NOTE
To prevent possible damage to the sound system, verify that the Ignition/ Light Key Switch is in the OFF position before installing the maxi-fuse.
WARNINGAfter installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
| 1 | 35-place socket housing [28] to AM/ FM radio |
| 2 | 6-place pin housing [6] |
| 3 | 6-place pin housing [42] |
| 4 | 6-place pin housing [41] |
Figure 2. Non-Ultra Overlay Harness
SERVICE PARTS
Table 1. Service Parts, Rear Speaker Kit
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Rear speaker harness | 77157-06 |
2 | Tie wrap (10) | 10006 |
3 | Drilling template (left side) | 94447-04 |
4 | Drilling template (right side) | 94449-04 |
5 | Bolt, hex head, 1/4-20 x 1 inch (6) | 2551W |
6 | Washer, flat, 1 in. (25.4 mm) O.D. (6) | 6036 |
7 | Speaker pod assembly (left side) Speaker pod assembly (right side) See Table 2 for available components | 76287-06 76288-06 |
Table 2. Service Parts, Rear Speaker Pod Assemblies
Kit | Item | Description (Quantity) | Part Number |
|---|---|---|---|
Items common to both left and right rear speaker pods | 8 | Jack nut, 1/4-20 (3) | 5211 |
9 | Switch housing, rear control | 76129-98 | |
10 | Switch assembly, rear control | 71834-98 | |
11 | Socket housing, 6-way | 74116-98BK | |
12 | Secondary lock, 6-way socket | 74156-98 | |
13 | Socket terminal (2) | 74191-98 | |
14 | Terminal, insulated, 1/4 in., female | 72290-94 | |
15 | Terminal, insulated, #16-20 AWG, female | 72294-94 | |
16 | Bracket, rear switch housing | 76130-98 | |
17 | Screw, pan head, TORX, self-tapping (2) | 3612 | |
18 | Speaker, 5-1/4 in. diameter, 2 Ohm | 77029-06 | |
19 | Grille, rear speaker | 76307-98 | |
20 | Screw, pan head, TORX, #6-32 x 1-1/4 in. (4) | 2963 | |
21 | Well nut, #6-32 (4) | 5210 | |
Items unique to 76287-06, rear speaker pod (left) | 22 | Speaker box, left rear | 76303-98A |
23 | Knob, MODE-SEL, UP/DN | 71823-98 | |
24 | Bracket, tether mounting | 76265-98 | |
25 | Screw, button head, TORX, #10-24 | 2563 | |
26 | Hex nut, with lock washer, #10-24 | 7838 | |
Items unique to 76288-06, rear speaker pod (right) | 22 | Speaker box, right rear | 76304-98A |
23 | Knob, PTT, VOL-/VOL+ | 71814-98 |
Figure 3. Service Parts, Rear Speaker Kit