Oil Pressure Sending Unit Cover Kit
J020972006-04-09
GENERAL
Kit Number
66218-01
Models
This kit fits 1999 to 2006 Electra Glide Classic, Ultra Classic and Road Glide models and 2004 to 2006 Road King and Electra Glide Standard models. This kit will not fit with Super Premium Oil Cooler kit, part number 62895-03A.
INSTALLATION
| 1. | Remove the center mounting screw on the the oil filter mount. | 
Figure 1. Cover Placement | ||||||||
| 2. | See Figure 1. Carefully guide the cover (1) between the downtube (2), rear master cylinder and the exhaust pipe (3). Temporarily rest the cover on a soft cloth (4) within the frame members beneath the sending unit. | |||||||||
| 3. | See Figure 3. Install the mounting block (2) onto oil filter mount using the hex socket 1/4-20 screw (3) provided in the kit. See Service Parts illustration for orientation. NOTE A ball end wrench is helpful when installing the mounting block. | 
Figure 2. Final Installation of Cover | ||||||||
| 4. | With the vehicle upright, position the top of the mounting block (the side with two threaded holes) parallel with the floor. Torque to 90-120 in-lbs (10-13 Nm). NOTE Before tightening the cover, be certain that the sending unit wiring harness is routed away from the edges of the cover, otherwise damage to the wires may occur. | |||||||||
| 5. | See Figure 3. Raise and rotate the cover (1) into the final position and install the cover using the two #10-24 screws (4). Verify that the internal rubber mounting block is fully seated around the sending unit body. Verify that the sending unit wiring harness is routed away from the edges of the cover. Torque to 40-50 in-lbs (4-5 Nm). |
SERVICE PARTS
Figure 3. Service Parts: Oil Pressure Switch Cover
Table 1. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Oil pressure sending unit cover | Not Sold Separately |
2 | Mounting block | Not Sold Separately |
3 | Screw, hex socket, 1/4-20 | 4820A |
4 | Screw, buttonhead, #10-24 x 1/2 inch with lock patch (2) | Not Sold Separately |
NOTE
For replacement of item 4, use replacement screw part number 94381-92T with Threadlocker 243 (blue), Harley-Davidson part number 99642-97.