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FINNED HEADBOLT COVER KIT FOR SPORTSTER
J021142012-03-21
GENERAL
Kit Number
44296-04 (black), 61400176, (black, without highlighted edge)
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
See Figure 1 and Table 1.
INSTALLATION
NOTE
Let the engine cool down completely before installing this kit.
Install Front Cover
NOTE
The front and rear headbolt cover has "front" cast on the inside surface; the rear headbolt cover has "rear" cast on the inside surface.
  1. Disconnect the spark plug boot from the front spark plug.
  2. See Figure 1 and Table 1. Install the assembly mounts (3) to head bolts using allen screws (5) and tighten securely.
  3. Place the assembly mounts (3) marked "front" on the head over spark plug and cap screw (installed in step 2). Insert cap screw (4) through top of cover mount and tighten securely. Repeat for the remaining cap screw.
  4. Connect the front spark plug wire boot to plug.
Install Rear Cover
  1. Disconnect the spark plug boot from the rear spark plug.
  2. Install assembly mounts (3) to cap screws using allen screws (5) and tighten securely.
  3. Place the assembly mount (3) marked "rear" on the head over spark plug and cap screw (installed in step 2). Insert cap screw (4) through top of cover, align with the threaded hole in top of cover mount and tighten securely. Repeat for the remaining cap screw.
  4. Connect the rear spark plug wire boot to the plug.
SERVICE PARTS
Figure 1. Service Parts: Finned Headbolt Cover Kit
Table 1. Service Parts Table
Kit
Item
Description (Quantity)
Part Number
Kit 44296-04
1
Bridge, (front) finned (black)
Not Sold Separately
2
Bridge, (rear) finned (black)
Not Sold Separately
Kit 61400176
1
Bridge, (front) finned (black without highlighted edge)
Not Sold Separately
2
Bridge, (rear) finned (black without highlighted edge)
Not Sold Separately
3
Assembly, mount (4)
43874-00A
4
Cap screw, #10-32 x 3/8 inch (4)
Not Sold Separately
5
Screw, allen (8)
3318
6
Wrench, hex key (5/32") (Not Shown)
94794-00
7
Wrench, hex key (3/32") (Not Shown)
Not Sold Separately