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PASSENGER BACKREST FOR KING TOUR-PAK
J010622013-03-01
GENERAL
Kit Number
52201-97B, 52395-03A
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Kit Contents
See Figure 2 and Table 1.
NOTE
The backing plates (items 4 and 5 on Figure 2 ) are needed when installing these backrests on a motorcycle not previously equipped with a Tour Pak-mounted backrest. If backing plates are not needed, they can be discarded.
INSTALLATION
NOTE
Refer to Figure 1.
  • If the Tour-Pak has a cable brace (6) bracket on the right inner surface of the Tour-Pak, begin at Step 1.
  • If Tour-Pak does not have a cable brace (6) bracket on the right inner surface, begin installation at Step 4.
  • If the Tour-Pak cover already has six drilled mounting holes for a backrest, begin the installation at Step 6.
1. Use the existing holes in the cable brace bracket as a template and, from the inside, drill two 5/16 in. diameter holes through the fiberglass wall of the cover.
2. See Figure 2. Obtain the template (7) from the kit, and hold in position on the outside front of the Tour-Pak cover. Align the two right side holes on the template with the holes drilled at the cable brace bracket, and tape the template in place. Use a lead or grease pencil to mark the remaining four hole locations on the outside of the Tour-Pak cover
3. Drill four 5/16 in. diameter holes at the marked locations. Proceed to Step 6.
4. Obtain the template (7) from the kit, and hold in position, centered on the outside front of the Tour-Pak cover. Tape the template in place. Use a lead or grease pencil to mark the six hole locations on the outside of the Tour-Pak cover.
5. Drill six 5/16 in. diameter holes at the marked locations.
1Studs (6)
2Backrest
3Plastic backing plate
4Backing plate
5Flanged locknuts (6)
6Cable brace
Figure 1. Mounted Backrest on King Tour-Pak Lid
6. See Figure 1. Align the six studs (1) on the backrest (2) with the drilled holes in the Tour-Pak cover, and insert the studs through the holes. Place the plastic backing plate (3) over the two center studs inside the cover. Place the steel backing plate (4) onto the two center studs, and fasten with two 1/4-20 flanged locknuts (5) from the kit.
7. Fasten the four remaining studs with 1/4-20 flanged locknuts. Torque locknuts to 7.9–9 N·m (70–80 in-lbs).
8. On some Tour-Paks, there are two small holes located just below the front top edge of the Tour-Pak base. If the Tour-Pak has these holes, insert the rubber plugs (8) from the kit through the holes from the outside of the Tour-Pak. Use a pliers to pull the plug flanges through the holes to the inside. Inspect to make sure that the flange is completely through the hole. If the Tour-Pak does not have these holes, discard the plugs.
9. Close the Tour-Pak cover and check for proper backrest alignment.
SERVICE PARTS
Figure 2. Service Parts: Passenger Backrest Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Nut, flange, locking (6)
7716
2
Backrest assembly (includes item 3)
Not Sold Separately
3
  • Isolator kit (includes three isolators)
52192-86A
4
Backing plate, plastic
53517-86
5
Backing plate, steel
53515-86
6
Bracket, backrest (2)
51715-06
7
Template
Not Sold Separately
8
Rubber plug (2)
64212-05