LIGHTNINGSTAR™ CUSTOM 16 INCH FLT REAR WHEEL KIT
J010822006-04-13
GENERAL
Kit Number
43844-02, 43844-02A, 43845-02, 43845-02A
Models
These kits fit 2002 and later Touring model motorcycles.
Kits 43844-02 and 43844-02A are chrome wheel kits.
Kits 43845-02 and 43845-02A are satin and black wheel kits.
Additional Parts Required
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
INSTALLATION
NOTICE
Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c)
NOTICE
Do not re-use sprocket mounting screws. Re-using sprocket mounting screws can result in torque loss and damage to the sprocket and/or belt assembly. (00480b)
Refer to the appropriate Service Manual for wheel removal and installation procedures.
NOTE
The cotter pin or spring clip for the axle nut must be replaced. They are available for purchase from your dealer. See your dealer for the correct part number for your model motorcycle.
See Figure 1. This kit contains the necessary parts for wheel installation. However, the following original equipment parts will be reused when you install your new chrome wheel:
- Axle
- Axle nut
- Brake Disc
- Wheel Spacers
- Sprocket
NOTE
Follow the sprocket bolt torque procedure in your service manual or, if installing an accessory hardware kit, in the Instruction-sheet included with the hardware kit.
MAINTENANCE AND CLEANING
Chrome parts must be maintained regularly to ensure that they keep their original shine and luster.
- Clean heavily-soiled wheel surfaces using Harley Wheel & Tire Cleaner Part Number 94658-98 applied with Harley Wheel & Spoke Brush Part Number 43078-99.
- Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner Part Number 94683-99.
- After cleaning and polishing, seal the finish with a good quality sealer such as Harley Glaze Polish and Sealant, Part Number 99701-84.
SERVICE PARTS
Figure 1. Service Parts: LightningStar Custom 16 Inch FLT Rear Wheel Kit
Table 1. Service Parts: LightningStar Wheel Kit
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Bearing assembly (2) | 9247 |
2 | LightningStar wheel | Not Sold Separately |
3 | Valve stem assembly | 43206-01 |
4 | Spacer, bearing | 43517-00 |
5 | Brake disc screws (5) | 43567-92 |
Items Requiring Separate Purchase | ||
6 | Brake disc | Reference Only |
7 | Washer (5) | Purchase Separately |
8 | Screw (5) | Purchase Separately |
NOTE
Items 7 and 8 must be purchased separately. See your dealer for the correct part numbers for your year and model motorcycle.
If installing Kit 43844-02 or 43845-02 on a 2007 Touring model, you must use Part Number 3737A (5) and Part Number 6516HW (5) washers.