DYNA SADDLEBAG KIT

J021862007-04-13

GENERAL

Kit Number

90126-XX

Models

For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English).

Additional Parts Required

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.

Kit Contents

This saddlebag kit includes the following kits and assemblies:

Table 1. Kit Contents

Kit/Assembly	Figure/Table
Saddlebag Bracket Kit (90212-01)	Figure 18, Table 2
Saddlebag Bracket Hardware Kit (90213-01A)	Figure 19, Table 3
Saddlebag Assembly, R.H. (90037-XX )	Figure 20, Table 4
Saddlebag Assembly, L.H. (90038-XX)	Figure 20, Table 4

WARNING

Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)

NOTE

Maximum weight capacity is 7 lbs (3.18 Kg) in each saddlebag.

PREPARE FOR SERVICE

1.	Remove seat according to the instructions in the Service Manual.
	WARNING To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a) WARNING Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a)
2.	Disconnect battery cables, negative (-) cable first.

REMOVAL

Remove Turn Signals

Locate and separate tail lamp connector (8-place multilock) under seat. Then remove wires from connector. Refer to AMP MULTILOCK ELECTRICAL CONNECTORS in Service Manual.

1996-1998 Models: Pull turn signal wires through clips (if present) and rear fender. 1999 and Later Models:

a. See Figure 1. Remove two screws and tail lamp lens (1) from base (2).

b. See Figure 2. Using a Terminal Pick Tool (HD-41475-100) (1), depress locking tabs and remove turn signal connectors (2-place) (2, 3). Save connectors for kit installation. Refer to AMP MULTILOCK ELECTRICAL CONNECTORS in Service Manual.

c. Remove wires from turn signal connectors. Note location of terminal for proper reassembly.

d. Remove turn signal wiring from clips under rear of fender and pull wires out.

1	Tail lamp lens
2	Tail lamp base

Figure 1. Remove Tail Lamp Lens

1	Terminal pick tool
2	Left turn signal connector
3	Right turn signal connector

Figure 2. Remove Turn Signal Connectors

1	Screw
2	Rear turn signal
3	Mount

Figure 3. Rear Turn Signal and Hardware

1	Fender cover screw
2	Chrome hole cover location
3	Rear turn signal location

Figure 4. Fender Cover and Hardware

See Figure 3. Remove screw (1) from inside the rear fender. Then remove turn signal (2) from mount (3).

Carefully pull turn signal wiring out through turn signal mount. Discard mount.

Repeat steps for opposite turn signal.

See Figure 4. Remove screw (1) from fender cover.

ASSEMBLY

NOTE

Proper installation of this kit requires that the tasks be completed for one side of the motorcycle first before continuing to the opposite side.

Assemble Relocation Bracket and Turn Signals

For 3-Inch Signal Lamp:For 2-3/8 Inch Signal Lamp:

a. See Figure 5. Remove conduit from turn signal housing. Cut a 1 inch section off conduit and slide it over wiring.

b. Moisten wires with wet shop towel and insert through relocation bracket ( Figure 18 , Item 3, 4) until wires exit from opposite end of tube. Slide conduit down to protect wiring at entrance of relocation bracket.

c. See Figure 6. Apply LOCTITE^® 243 Threadlocker and Sealant - Blue to threads of screw.

d. Install turn signal to relocation bracket (1) using screw (2) and lockwasher (3). Tighten securely.

e. Install rubber plug (4) to cover opening of tube on relocation bracket.

f. See Figure 5. Moisten wires with wet shop towel and insert wires through relocation bracket ( Figure 17 , Item 3 and 4) until wires exit from opposite end of tube.

g. See Figure 7. Apply Loctite 243 (blue) to threads of screw.

h. Install turn signal to relocation bracket (1) using screw (2), lockwasher (3), and spacer (4). Spacer should be installed between turn signal and relocation bracket. Tighten securely.

i. Install rubber plug (5) to cover opening of tube on relocation bracket.

1	Wires existing relocation bracket
2	Conduit, 1 inch
3	Wires entering relocation bracket
4	Turn signal relocation bracket

Figure 5. Route Wiring into Relocation Bracket

1	Relocation bracket
2	Screw (3538)
3	Lockwasher (7042)
4	Rubber plug (53644-00)

Figure 6. Install 3-Inch Turn Signals

1	Relocation bracket
2	Screw (4092)
3	Lockwasher (7042)
4	Spacer (5792)
5	Rubber plug (53644-00)

Figure 7. Install 2-3/8 Inch Turn Signals

1	Butt splice connector (2)
2	Conduit

Figure 8. Install Wiring Harness

NOTE

Cutting one of the wires slightly shorter before installing connectors staggers the location of the butt splices and makes sliding conduit over wiring much easier.

2.	See Figure 8. Match wire colors and splice wiring from turn signal to harness using connector (1) ( Figure 19 , Item 16). Refer to SEALED BUTT SPLICE CONNECTORS in Service Manual.
3.	Slide conduit from wiring harness over butt splices and approximately 2 inches into relocation bracket tube.
4.	See Figure 9. Remove adhesive and install retaining clip ( Figure 19 , Item 18) under fender cover in front of rear shock (upper frame). Install two remaining clips under fender cover (lower frame).	Figure 9. Retaining Clip Locations

Install Grommets and Spacers into Saddlebag

See Figure 10. Install two large grommets (1) to upper holes in saddlebag and three small grommets (2) in lower holes.
Install two large spacers (3) into upper grommets and three small spacers (4) into lower grommets.

1	Grommet, large (2) (11447)
2	Grommet, small (3) (90148-00)
3	Spacer, large (2) (90149-00A)
4	Spacer, small (3) (90186-00A)

Figure 10. Install Grommets and Spacers (Left Saddlebag Shown)

Assemble Support Hanger and Relocation Bracket on Saddlebag

NOTE

The screws and acorn nuts that hold the support hanger to the saddlebag are removed when the saddlebag assembly is installed on the motorcycle.

See Figure 11. Insert two screws (1) and washers (2) in top mounting location of support hanger.

Assemble support hanger (3) in top holes of saddlebag using two acorn nuts (4).

Fasten bottom of saddlebag to support hanger with screw (5), washer (2), and flange nut (6).

Obtain turn signal and relocation bracket previously assembled.

See Figure 12. Assemble turn signal and relocation bracket (1) on support hanger and saddlebag using two screws (2), washers (3), and flange nuts (4).

Tighten screws and nuts installed in Steps 3 and 5.

Remove two screws and acorn nuts from Step 1.

1	Screw (2) (4107)
2	Washer (2) (6202)
3	Support hanger
4	Acorn nut (2) (94008-90T)
5	Screw (4219)
6	Flange nut (7531)

Figure 11. Assemble Support Hanger on Saddlebag

1	Turn signal and relocation bracket
2	Screw (2) (4219)
3	Washer (2) (6202)
4	Flange nut (2) (7531)

Figure 12. Assemble Relocation Bracket on Support Hanger and Saddlebag

INSTALLATION

NOTE

Proper installation of this kit requires that the tasks be completed for one side of the motorcycle first before continuing to the opposite side.

Stock Motorcycle (2005 and Earlier Models)

See Figure 13. From inside fender, insert one screw (1) and washer (2) through both rear holes in fender cover.
Remove front screw in fender cover.
From inside fender, insert one screw (1) and washer (2) into front hole in fender cover.
Put chrome cover (3) into recess at rear of fender cover.
Install saddlebag assembly onto screws extending from fender cover.
Apply Loctite 243 (blue) to threads of screws.
Place one washer (2) and acorn nut (5) on each screw.
Tighten acorn nuts to 20-25 ft-lbs (27.1-33.9 Nm).

1	Screw (2) (4106)
2	Washer (4) (6202)
3	Chrome cover (47531-06)
4	Spacer (2) (91414-00)
5	Acorn nut (2) (94008-90T)

Figure 13. Saddlebag Mounting Hardware (2005 and Earlier)

Motorcycle with Non-Stock Wide Seat (2005 and Earlier Models)

See Figure 13. From inside fender, insert one screw (1) and washer (2) through both rear holes in fender cover.
Remove front screw in fender cover.
From inside fender, insert one screw (1) and washer (2) into front hole in fender cover.
Place chrome cover (3) into recess at rear of fender cover.
Place one spacer (4) onto each screw.
Place saddlebag assembly onto screws extending from fender cover.
Apply Loctite 243 (blue) to threads of screws.
Place one washer (2) and acorn nut (5) on each screw.
Tighten acorn nuts to 20-25 ft-lbs (27.1-33.9 Nm).

Motorcycle with Detachable Docking Points (2005 and Earlier Models)

See Figure 13. From inside fender, insert one screw (1) and washer (2) through both rear holes in fender cover.
Remove front screw in fender cover.
From inside fender, insert one screw (1) and washer (2) into front hole in fender cover.
Place chrome cover (3) into recess at rear of fender cover.
Place detachable docking point onto each screw extending from fender cover.
Place saddlebag assembly onto screws extending from fender cover.
Apply Loctite 243 (blue) to threads of screws.
Place one washer (2), detachable docking point, and acorn nut (5) on each screw.
Tighten acorn nuts to 20-25 ft-lbs (27.1-33.9 Nm).

Stock Motorcycle (2006 and Later Models)

See Figure 14. Place rear fender bracket (1) underneath fender and though fender holes.

Insert screw (2) and washer (4) through saddlebag from the inside.

See Figure 15. Place spacer (1) on front screw and spacer (2) on rear screw.

See Figure 14. Place chrome cover (5) into recess at rear of fender cover.

Apply Loctite 243 (blue) to threads of screws.

Install saddlebag to fender using spacers and screws. Tighten screws to 20-25 ft-lbs (27-34 Nm).

Check under fender that screw threads do not protrude into fender well.

1	Rear fender bracket (59484-06)
2	Screw, 4 in. (2) (3064)
3	Screw, 4-1/4 in. (2) (3065)
4	Washer (4) (6202)
5	Chrome cover (47546-06)

Figure 14. Saddlebag Mounting Hardware (2006 and Later)

1	Spacer, front 0.57 in. (9236)
2	Spacer, rear 0.70 in. (9235)

Figure 15. Install Spacers

Motorcycle with Detachable Docking Points (2006 and Later Models)

See Figure 14. Place rear fender bracket (1) under fender and through fender holes.
Insert screw (3) and washer (4) through saddlebag from the inside.
Place detachable docking points onto each screw.
Apply Loctite 243 (blue) to threads of screws.
Place chrome cover (5) into recess at rear of fender fender cover.
Install saddlebag to fender using detachable docking points and screws. Tighten screws to 20-25 ft-lbs (27-34 Nm).
Check under fender that screw threads do not protrude into fender well.

ROUTE TURN SIGNAL WIRING

Route wiring harness along bottom fender cover and insert it into retaining clips previously installed.

Adjust harness if necessary, then bend clip tabs to secure wiring in place.

See Figure 16. Continue routing wiring harness under front of strut in front of fender and through middle boxed area of frame to connector.

Install pin terminals to cavities in turn signal connectors. Refer to AMP MULTILOCK ELECTRICAL CONNECTORS in Service Manual.

1999 and Later Models: See Figure 1. Attach tail lamp lens (1) to base (2) using two screws. Tighten screws to 20-24 in-lbs (2.3-2.7 Nm).

1	Wiring routed into boxed area of frame
2	Turn signal connector

Figure 16. Route Wiring to Connector

RETURN TO SERVICE

Install Reflectors and Medallions

NOTE

Red reflectors are included in this kit and must be installed to meet domestic and international requirements.

WARNING

Federal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b)

Using a 50/50 isopropyl alcohol solution, thoroughly clean the surface where the reflector will be installed.

Allow the surface to dry completely before continuing.

See Figure 17. Remove adhesive backing and install Harley-Davidson medallion (1) in recessed area of saddlebag lid.

Remove adhesive backing and install red reflector (2) in recessed area of saddlebag bottom.

1	Harley-Davidson medallion
2	Red reflector

Figure 17. Install Medallion and Reflector

Let adhesive cure for 24 hours at no less than 60° F (16° C).

Repeat steps for opposite saddlebag.

Final Assembly

WARNING

Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a)

1.	Connect battery cables, negative (-) cable first.
2.	Install seat according to the instructions in the Service Manual.
	WARNING After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) WARNING Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a)
3.	Check turn signals for proper operation.
4.	Check tail light for proper operation.

SERVICE PARTS

Figure 18. Service Parts: Saddlebag Bracket Kit (90212-01)

Table 2. Service Parts Table

Item	Description (Quantity)	Part Number
1	Hanger, saddlebag support R.H.	90210-01
2	Hanger, saddlebag support L.H.	90211-01
3	Relocation bracket, turn signal R.H.	90138-00
4	Relocation bracket, turn signal L.H.	90139-00

SERVICE PARTS

Figure 19. Service Parts: Saddlebag Bracket Hardware Kit (90213-01A)

Table 3. Service Parts Table

Item	Description (Quantity)	Part Number
1	Strap, cable (4)	10065
2	Grommet, large (4)	11447
3	Spacer, large (4)	90149-00A
4	Grommet, small (6)	90148-00
5	Spacer, small (6)	90186-00A
6	Wiring harness, turn signal (2)	70550-00
7	Hole plug cover, chrome (2)	56239-93
8	Plug, rubber (2)	53644-00
9	Loctite 243 (blue), 0.5 ml packet (Not Shown)	Not Sold Separately
10	Nut, flange locking 5/16-18 (6)	7531
11	Acorn nut, 3/8-16 (4)	94008-90T
12	Screw, 5/16-18 x 3/4 in. (2) (2-3/8 inch turn signal)	4092
13	Screw, hex head 3/8-16 x 4.4 in. (4)	4107
14	Screw, hex head 3/8-16 x 3-3/4 in. (4)	4106
15	Screw, button head 5/16-18 x 1-1/4 in. (6)	4219
16	Connector, sealed butt (4)	70585-93
17	Spacer (4)	91414-00
18	Clip, adhesive (6)	10102
19	Screw, button head 5/16-24 x 1/2 in. (2) (3-inch turn signal)	3538
20	Lockwasher (2) (2-3/8 and 3-inch turn signals)	7042
21	Washer, flat 3/8 in. (18)	6202
22	Spacer, 0.150 in. (2) (2-3/8 inch turn signal)	65849-01
23	Spacer, 0.57 in. (4)	9236
24	Spacer, 0.70 in. (2)	9235
25	Acorn nut 5/16-18 (2)	7507
26	Screw, hex cap 3/8-16 x 4-1/4 in. (4)	3065
27	Screw, hex cap 3/8-16 x 4 in. (4)	3064
28	Screw, hex cap 5/16-18 x 1-1/4 in. (2) (Not Shown), all models except FXDWG and FXDF.	2871W
29	Bracket, rear fender (2) (Not Shown)	59484-06
30	Cover, chrome (2) (Not Shown), 2005 and earlier models.	47531-06
	Cover, chrome (2) (Not Shown), 2006 and later models.	47546-06
31	Screw, hex cap 3/8-18 x 7/8 in. (2) (Not Shown), FXDWG and FXDF models only.	3991
NOTE: Loctite (Item 9) is only available in 6 ml tube, part number 99642-97.

SERVICE PARTS

Figure 20. Service Parts: Saddlebag Assemblies (R.H. 90037-XX and L.H. 90038-XX)

Table 4. Service Parts Table

Item	Description (Quantity)	Part Number
1	Saddlebag bottom, right side	90127-00
	Saddlebag bottom, left side	90128-00
2	Saddlebag lid, right side	90129-00
	Saddlebag lid, left side	90134-00
3	Reflector, red, right side	59287-92
	Reflector, red, left side	59288-92
4	Plate, cam lock	91393-00
5	Keeper latch	91392-00
6	Medallion, H-D	90167-00
7	Plate, lid hinge mount	90158-00
8	Plate, base hinge mount	90188-00
9	Plate, latch backing	90159-00
10	Cam, latch lever	91390-00
11	Latch assembly	90166-00
12	Hinge assembly	90151-00
13	Cover, latch	91391-00
14	Lever, latch	91386-00
15	Lock assembly (1 of 2)	90168-00A
16	Cam block	91389-00
17	Screw, self-tapping #10-16 x 1/2 in. (9)	5233
18	Washer, nonmetallic	91387-00
19	Nut, keps #10-32 (3)	7629
20	Screw, M6-6h x 25 (2)	1396
21	Screw, #8-32 x 3/8 in.	4241
22	Washer, flat, #8	6182W
23	Screw, button head, 1/4-20 x 1/2 in. (2)	936
24	Gasket	90174-00
25	Label, saddlebag	90248-00
26	Plate, hinge cover	91375-00
27	Screw, 1/4-20 x 1/4 in.	1397
28	Gasket, lock	Included with Item 15