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Transmission Interface Cover
J028622006-05-07
GENERAL
Kit Number
66530-03
Models
This kit fits 2002-2006 and later Touring models. This kit will not fit with Lifter Block Cover Part Number 18248-99, models equipped with Hydraulic Clutch, or Screamin' Eagle Six Speed Transmission.
NOTE
A Service Manual for your model motorcycle is available from a Harley-Davidson Dealer.
Kit Contents
See Figure 3 and Table 1.
INSTALLATION
1. See Figure 1. Remove and discard upper right transmission bearing housing socket head screw (1).
2. Remove and discard the two transmission top cover socket head screws (2).
3. See Figure 2. Remove and discard the existing oil line cover socket head screws (1) from oil line cover (2).
1Upper right transmission bearing housing screw
2Transmission top cover screw
Figure 1. Mounting Bracket Installation Locations
4. See Figure 2. Remove and discard the entire stock oil line cover.
5. See Figure 3. Install the standoff stud (3) and split washer, (6) in the location directly between the two oil lines.
6. Tighten standoff stud to 84-108 in-lbs (9.5-12.2 Nm).
7. Hold the cover in its approximate installed position between the engine and the transmission while lining up screw hole locations and touching the standoff stud.
8. Thread button head screw 1/4-20 x 5/8 (4) with M6 washer (5) into standoff stud.
9. Tighten button head screw to 84-108 in-lbs (9.5-12.2 Nm).
10. See Figure 3. Install the remaining socket head screws 1/4-20 x 1-1/2 (2) and M6 washers (5), in the indicated holes on the cover.
11. Tighten socket head screws to 84-108 in-lbs (9.5-12.2 Nm).
1Oil line cover screw (2)
2Oil line cover
Figure 2. Oil Cover Removal
SERVICE PARTS
See Figure 3 and Table 1.
Figure 3. Service Parts: Engine/Transmission Interface Cover
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Chrome cover, transmission interface
Not Sold Separately
2
Screw, socket head, 1/4-20 x 1-1/2 inch long (3)
94316-91T
3
Stud, standoff 1/4-20 x 1-7/8 inch long
Not Sold Separately
4
Screw, button head 1/4-20 x 5/8 inch long
94385-92T
5
Washer, M6 flat chrome (3)
6837M
6
Washer, 1/4 inch hi-collar split chrome
94080-90T
Items mentioned in text, but not included in kit:
A
Original equipment cover