1. | Block the motorcycle under the frame so the rear wheel is off the ground. | |||||
2. | See Figure 1. Remove the three self-tapping screws (2), and remove the debris deflector (1) from the vehicle. |
Figure 1. Debris Deflector Removal | ||||
3. | See Figure 2. Remove the spring clip (1) from the left side of the rear axle. Loosen, but do not remove, the rear axle nut (2). | |||||
4. | Turn the axle adjusters (3) on each side of the rear wheel counterclockwise about the same amount to move the rear wheel forward and allow slack in the drive belt. |
1 | Spring clip |
2 | Rear axle nut |
3 | Rear axle adjuster (2) |
5. | See Figure 3. Remove and retain the front (1) and rear (2, 3) upper belt guard fasteners, and carefully remove the upper belt guard from the vehicle. |
Figure 3. Upper Belt Guard Removal | ||||||||||
6. | Remove the two hex head cap screws (4) that attach the belt guard mounting bracket (5) to the rear fork. The bracket and screws can be discarded. | |||||||||||
7. | See Figure 5. Obtain the left-side footpeg support (2) and two self-tapping screws (3) from the kit. Install the support to the mounting location as shown, and torque the screws to 25-35 ft-lbs (34-47 Nm). | |||||||||||
8. | Install the upper belt guard with the fasteners removed earlier. Tighten the screws to 10-15 ft-lbs (13.5-20.3 Nm). | |||||||||||
9. | Install the debris deflector with the three screws removed earlier. Tighten the screws to 40-60 in-lbs (4.5-6.8 Nm). |
1 | Spring washer |
2 | Rounded side of mounting end |
3 | Footpeg MUST fold upward and to the rear |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Support, passenger footpeg (right side) | 49224-06 |
2 | Support, passenger footpeg (left side) | 49230-06 |
3 | Screw, button head, self-tapping, 3/8-16 x 1 in. (4) | 4059 |
4 | Cap screw, hex head, 3/8-16 x 1-1/2 in. (2) | 4721 |
5 | Spring washer (2) | 50912-72 |
6 | Hex lock nut, 3/8-16 (2) | 7778 |
Items mentioned in text, but not included in kit: | ||
A | Rear fork | |
B | Hole plug (2) | |
C | Belt guard mounting bracket | |
D | Passenger footpeg (2) |