2004 Sportster XL, XL Custom Tank Bra Kit
J028942013-11-01
GENERAL
Kit Numbers
62027-04, 62030-04
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Kit Contents
Table 1. Kit Contents
Quantity | Description | Part Number |
|---|---|---|
1 | Bra (XL Custom) | 62027-04 |
1 | Bra (XL) | 62030-04 |
NOTE
A Service Manual for your motorcycle is available at your Harley-Davidson Dealer.
INSTALLATION
NOTE
To avoid scratching the fuel tank finish, first wash and wax tank. Before placing bra on tank, check to make sure that the bra liner is free from any foreign objects that may scratch the tank surface.
NOTE
When performing the following step, make sure the elastic strap does not pinch or restrict the fuel tank vent hose. If the fuel tank vent hose becomes pinched or restricted, the hose will not vent properly.
| 1. | See Figure 1. Beginning at the front of the tank, position the elastic strap over front edge of fuel tank against frame backbone making sure elastic strap does not pinch off fuel tank vent tube located underneath left side of tank. When properly positioned, strap will run down front of tank and along bottom toward rear of tank. Adjust, if necessary. Pull bra to the rear of tank and fit bra snugly around rear of tank. NOTE When performing the following step, route the elastic strap and steel "S" hook between the main wiring harness and the frame backbone. If the strap is not routed between the main harness and frame backbone, the "S" hook could eventually cut into the main harness wiring causing electrical system failure which could result in death or serious injury. |  Figure 1. Tank Bra Installed (XL Standard Shown) |
| 2. | Position the rear elastic strap around the frame backbone making sure the strap and "S" hook, when fastened, pass between the main wiring harness and frame backbone. | |
| 3. | Smooth out any wrinkles in bra. NOTE If bra becomes soaked, it should be removed and allowed to air dry. |