0/0
BUELL XB AIR INTAKE COVER BAG
J035622007-08-16
GENERAL
Kit Number
91213-04YB, 92330-06YA
Models
For model fitment information, please see the Buell Accessories and Parts Countertop Reference Guide (CRG) or the Accessories section of www.buell.com (English only).
The map holder, secured to the bag turn latches, can be used separately or in conjunction with the air intake cover bag.
NOTE
A Service Manual for your model motorcycle is available from a Harley-Davidson dealer.
Kit Contents
See Figure 6 and Table 1.
REMOVAL
1. Remove the seat according to the instructions in the Owner's Manual.
2. Release the three quick release buckles to separate intake cover bag from mounting straps (if necessary).
3. Clean the air intake cover and ensure that it is clean and dirt free.
4. See Figure 1. Turn front wheel to the opposite side and remove front screw (1), washer (2 and 4) and bushing (5) as equipped from air intake cover. Repeat for opposite side hardware. Discard all hardware.
1Screw (4)
2Washer, nylon (4)
3Cover, air box
4Washer (2) - models with translucent cover only
5Bushing (2) - models with translucent cover only
Figure 1. Air Intake Cover Removal
INSTALLATION
Install Mounting Straps
NOTE
The 1125R model uses stainless steel metric screws. All other models use black 1/4-inch UNC screws.
1. See Figure 2 and Table 1. Install quick release catch strap on air intake cover using screw (7 or 7A) and bushing (8). Position bushing as shown in Figure 4. Tighten screw to 1.4–4.1 N·m (12–36 in-lbs). Repeat for opposite side hardware.
Figure 2. Quick Release Catch Strap
2. See Figure 3. With quick release buckle facing forward, fit latch strap around cover flange from one mounting hole to the other.
1Latch strap
2Screw and bushing
3Quick release latch
Figure 3. Rear Cover Bag Strap
3. See Figure 4. Insert screw (1) and bushing (2) through each latch strap (3) hole into rear cover mounting holes. Tighten screw to 1.4–4.1 N·m (12–36 in-lbs).
1Screw
2Bushing
3Strap
Figure 4. Screw and Bushing Configuration
Install Air Intake Cover Bag
  1. Center bag over air intake cover.
  2. Snap buckles at front of intake cover bag into quick release catches straps.
  3. Snap buckle at rear of intake cover bag into quick release catch strap.
  4. Pull free end of rear strap to tighten bag to cover.
Final Assembly
WARNING
After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
Install seat according to the instructions in the Owner's Manual.
OPERATION
Expand Air Intake Cover Bag
WARNING
Improper loading of cargo or installation of accessories can affect motorcycle stability and handling, which could result in death or serious injury. (00099a)
See Figure 5. Expand intake cover bag as follows:
  • Maximum recommended load is 5 lbs (2.3 Kg) for the intake cover bag.
  • Intake cover bag may be expanded by running the single zipper pull around the bag.
Figure 5. Intake Cover Bag Expanded
SERVICE PARTS
Figure 6. Service Parts: Buell Air Intake Cover Bag
Table 1. Service Parts: Buell Air Intake Cover Bag
Item
Description (Quantity)
Part Number
1
Latch strap, quick release male
92168-05Y
2
Bag, small detachable
Not Sold Separately
3
Map holder
92170-05Y
4
Catch strap, quick release female (2)
92169-05Y
5
Bag, air intake cover
Not Sold Separately
6
Rain cover, intake cover bag (not shown)
Not Sold Separately
7
Screw, 1/4-20 x 3/4 inch, TORX® black (4) - for all models except 1125R
AA0406.11CVB
7A
Screw, M6-1 x 20 mm hex, stainless steel (4) - for 1125R models only
3832M
8
Bushing (4)
C0188.3AA