Auxiliary Accessory Housing Kits
J038092007-10-08
GENERAL
Kit Number
70248-02B, 70256-02A, 70213-02C, 70255-02B
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
NOTE
2004 and later XL models require the separate purchase of two screws, Harley-Davidson part number 3832M.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
See Figure 7 and Table 1.
INSTALLATION
NOTE
The following procedure shows installation of the left auxiliary accessory housing. The procedure for installation of the right side kit is the same except where noted.
1. Remove the seat according to the applicable Owner's Manual instructions.
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a)
WARNING
Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a)
2. Disconnect battery cables, negative cable first.
NOTE
Make note of the orientation of the lever to ensure correct installation.
3. See Figure 1. Remove two screws (1) and lever bracket clamp (2).
NOTE
See Figure 2. The lower housing must be installed with the drain holes (1) down.
4. See Figure 2. Install the lower housing (2) using two zinc-plated button-head screws (3) from the kit (or part number 3832M for 2004 and later XL models) and flat washers. Position the lever as noted earlier and tighten the screws to 8–9 N·m (60–80 in-lbs).
5. Install the desired switches and/or accessories in the mounting bracket. Refer to the installation instructions provided with that kit.
6. See Figure 3. Install the mounting bracket (1) with switch(es) and/or accessories in the lower housing.
7. See Figure 4. Route the wires/conduit (1) through the holes in the lower housing.
8. See Figure 5. Carefully compress the tab with a flat-bladed screwdriver (1) and remove the hole plug (2) from the housing cover. If relocating the hole plug, snap the plug in the desired new location.
9. See Figure 6. Install the housing cover (1) with two button-head screws (2). Tighten screws to 4–5 N·m (35–45 in-lbs).
1Screws (2)
2Clamp
Figure 1. Remove Lever Clamp
1Drain holes
2Lower housing
3Screw (2)
4Wire exit
Figure 2. Install Lower Auxiliary Accessory Housing
1Mounting bracket with switch
Figure 3. Install Mounting Bracket
1Conduit
Figure 4. Switch/Accessory Wire/Conduit Routing
1Flat-bladed screwdriver
2Hole plug
Figure 5. Remove/Reposition Hole Plug
10. Complete the switch/accessory installation. Refer to the installation instructions provided with that kit.
WARNING
Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a)
11. Install battery cables, positive cable first.
WARNING
After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
12. Install the seat according to the applicable Service Manual instructions.
1Housing cover
2Screw (2)
Figure 6. Install Housing Cover
SERVICE PARTS
Figure 7. Service Parts: Auxiliary Accessory Housing Kit
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
Item
Description (Quantity)
Part Number
Kit 70256-02A, Auxiliary Housing Kit, Right, Black
Kit 70255-02B Auxiliary Housing Kit, Right, Chrome
1
Washer, flat (2)
6101
1
Washer, flat (2)
6099
2
Screw, button-head, zinc plated (2)
4015
2
Screw, button-head, zinc plated (2)
4015
3
Screw, button-head, black (2)
3658
3
Screw, button-head, Stainless steel (2)
4292
4
Plug, hole (2)
71715-02
4
Plug, hole (2)
71715-02
5
Bracket, mounting
71714-02
5
Bracket, mounting
71714-02
6
Housing cover, black
71711-02
6
Housing cover, Chrome
71710-02
7
Lower housing, black, right
71713-02A
7
Lower housing, chrome, right
71712-02A
Kit 70248-02B, Auxiliary Accessory Housing Kit, Left, Black
Kit 70213-02C, Auxiliary Accessory Housing Kit, Left, Chrome
1
Washer, flat (2)
6101
1
Washer, flat (2)
6101
2
Screw, button-head, zinc plated (2)
4015
2
Screw, button-head, zinc plated (2)
4015
3
Screw, button-head, black (2)
3658
3
Screw, button-head, stainless steel (2)
4292
4
Plug, hole (2)
71715-02
4
Plug, hole (2)
71715-02
5
Bracket, mounting
71714-02
5
Bracket, mounting
71714-02
6
Housing cover, black
71711-02
6
Housing cover, chrome
71710-02
7
Lower housing, black, left
71603-02B
7
Lower housing, chrome, left
71602-02B