1. | Remove the seat according to the applicable Owner's Manual instructions. | |||||||||||||||||||||
WARNING To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a) WARNING Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) | ||||||||||||||||||||||
2. | Disconnect battery cables, negative cable first. NOTE Make note of the orientation of the lever to ensure correct installation. | |||||||||||||||||||||
3. | See Figure 1. Remove two screws (1) and lever bracket clamp (2). NOTE See Figure 2. The lower housing must be installed with the drain holes (1) down. | |||||||||||||||||||||
4. | See Figure 2. Install the lower housing (2) using two zinc-plated button-head screws (3) from the kit (or part number 3832M for 2004 and later XL models) and flat washers. Position the lever as noted earlier and tighten the screws to 8–9 N·m (60–80 in-lbs). | |||||||||||||||||||||
5. | Install the desired switches and/or accessories in the mounting bracket. Refer to the installation instructions provided with that kit. | |||||||||||||||||||||
6. | See Figure 3. Install the mounting bracket (1) with switch(es) and/or accessories in the lower housing. | |||||||||||||||||||||
7. | See Figure 4. Route the wires/conduit (1) through the holes in the lower housing. | |||||||||||||||||||||
8. | See Figure 5. Carefully compress the tab with a flat-bladed screwdriver (1) and remove the hole plug (2) from the housing cover. If relocating the hole plug, snap the plug in the desired new location. | |||||||||||||||||||||
9. | See Figure 6. Install the housing cover (1) with two button-head screws (2). Tighten screws to 4–5 N·m (35–45 in-lbs). |
Figure 1. Remove Lever Clamp
Figure 2. Install Lower Auxiliary Accessory Housing
Figure 3. Install Mounting Bracket
Figure 4. Switch/Accessory Wire/Conduit Routing
Figure 5. Remove/Reposition Hole Plug | ||||||||||||||||||||
10. | Complete the switch/accessory installation. Refer to the installation instructions provided with that kit. | |||||||||||||||||||||
WARNING Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) | ||||||||||||||||||||||
11. | Install battery cables, positive cable first. | |||||||||||||||||||||
WARNING After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) | ||||||||||||||||||||||
12. | Install the seat according to the applicable Service Manual instructions. |
Figure 6. Install Housing Cover |
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
---|---|---|---|---|---|---|
Kit 70256-02A, Auxiliary Housing Kit, Right, Black | Kit 70255-02B Auxiliary Housing Kit, Right, Chrome | |||||
1 | Washer, flat (2) | 6101 | 1 | Washer, flat (2) | 6099 | |
2 | Screw, button-head, zinc plated (2) | 4015 | 2 | Screw, button-head, zinc plated (2) | 4015 | |
3 | Screw, button-head, black (2) | 3658 | 3 | Screw, button-head, Stainless steel (2) | 4292 | |
4 | Plug, hole (2) | 71715-02 | 4 | Plug, hole (2) | 71715-02 | |
5 | Bracket, mounting | 71714-02 | 5 | Bracket, mounting | 71714-02 | |
6 | Housing cover, black | 71711-02 | 6 | Housing cover, Chrome | 71710-02 | |
7 | Lower housing, black, right | 71713-02A | 7 | Lower housing, chrome, right | 71712-02A | |
Kit 70248-02B, Auxiliary Accessory Housing Kit, Left, Black | Kit 70213-02C, Auxiliary Accessory Housing Kit, Left, Chrome | |||||
1 | Washer, flat (2) | 6101 | 1 | Washer, flat (2) | 6101 | |
2 | Screw, button-head, zinc plated (2) | 4015 | 2 | Screw, button-head, zinc plated (2) | 4015 | |
3 | Screw, button-head, black (2) | 3658 | 3 | Screw, button-head, stainless steel (2) | 4292 | |
4 | Plug, hole (2) | 71715-02 | 4 | Plug, hole (2) | 71715-02 | |
5 | Bracket, mounting | 71714-02 | 5 | Bracket, mounting | 71714-02 | |
6 | Housing cover, black | 71711-02 | 6 | Housing cover, chrome | 71710-02 | |
7 | Lower housing, black, left | 71603-02B | 7 | Lower housing, chrome, left | 71602-02B |