FXSTS Springer Front End Kit
J016872006-10-10
GENERAL
Kit Number
46195-00
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
We recommend this kit be installed by a factory trained technician at an authorized Harley-Davidson Dealer.
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
This kit is designed for use with 21 inch front wheel. Do not use any other front wheel with this kit. Use of a different front wheel could adversely affect handling which could result in death or serious injury.
WARNINGHarley-Davidson recommends the use of its specified tires. Harley-Davidson vehicles are not designed for operation with non-specified tires, including snow, moped and other special-use tires. Use of non-specified tires can adversely affect stability, handling or braking and lead to loss of vehicle control, which could result in death or serious injury. (00024d)
REMOVAL
Refer to the applicable Service Manual for Front Wheel Removal procedures.
Refer to the applicable Service Manual for Front Fender Removal procedures.
Refer to the applicable Service Manual for Front Forks Removal procedures.
INSTALLATION
Bearing Races and Fork Assembly
Refer to the applicable Service Manual for Bearing Race and Fork Assembly procedures.
Lower Springer
Refer to the applicable Service Manual for Lower Springer Assembly and Installation procedures.
Springer Steering Head Bearing Adjustment
Refer to the applicable Service Manual for Springer Steering Head Bearing Adjustment procedures.
Headlamp
Refer to the applicable Service Manual for Headlamp Assembly and Installation procedures.
Refer to the applicable Service Manual for Front Fender Installation procedures.
Refer to the applicable Service Manual for Front Wheel Installation procedures.
SERVICE PARTS
Figure 1. Spring and Rigid Fork Components-Subassemblies Part Number's 46179-00 and 46180-00
Table 1. Service Parts Table
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
Spring and Rigid Fork Components Sub-Assembly Part Number 46179-00 | Spring and Rigid Fork Components Sub-Assembly Part Number 46180-00 | |||||
1 | Nut, acorn (4) | 7680W | 27 | Screw (2) | 855B | |
2 | Lockwasher | 7232 | 28 | Nut, acorn | 7959 | |
3 | Washer (5) | 6812 | 29 | Washer, rubber | 6829 | |
4 | Decal, shock | 66030-88 | 30 | Riser (2) | 56540-88 | |
5 | Washer, spring rod (2) | 6353 | 31 | Cap (2) | 56538-88 | |
6 | Reflector, right side, amber | 59289-92 | 32 | Rubber bushing (4) | 53156-86 | |
7 | Reflector, left side, amber (not shown) | 59290-92 | 33 | Bearing adjuster | 48306-88 | |
8 | Front shock absorber | 54483-88A | 34 | Bolt, riser (2) | 45544-88 | |
9 | Spring bridge | 46062-88 | 35 | Upper triple clamp | 4350A | |
10 | Retainer, spring, upper (2) | 46060-88 | 36 | Pinch bolt | 4350A | |
11 | Cups, rebound spring (2) | 46057-88 | 37 | Screw | 3538 | |
12 | Spring, cup, compression spring (2) | 46056-88 | 38 | Clip, throttle cable | 10190 | |
13 | Spring, compression, outer (2) | 46055-88 | 39 | Clip, brake line (2) | 10076 | |
14 | Spring, compression, inner (4) | 46054-88 | 40 | Cable tie (2) | 10065 | |
15 | Upper springs (2) | 46053-88 | 41 | Cable tie (4) | 10006 | |
16 | Seat, spring (4) | 45937-88 | 42 | Washer | 6703 | |
17 | Travel bumper (4) | 45936-88 | 43 | Clamp | 41713-86 | |
18 | Bushing, spring rod (2) | 45935-88 | 44 | Ground spring | 46059-90 | |
19 | Assembly, spring fork | 45607-93 | 45 | Washer (2) | 6753 | |
20 | Assembly, rigid fork | 45569-00 | 46 | Capscrew (4) | 3494A | |
21 | Nut, acorn, lower spring rod (2) | 45567-88 | 47 | Locknut (2) | 7768W | |
22 | Spring rod, lower (2) | 45566-88 | 48 | Nut | 7531 | |
23 | Spring rod, upper (2) | 45543-88 | 49 | Screw | 3594 | |
24 | Screw | 3533 | 50 | Dust shield | 48361-80 | |
25 | Label, spring bridge | 14192-88 | 51 | Bearing, upper | 48345-60 | |
26 | Rubber bumper | 11456 | ||||
Figure 2. Lower Fork Components-Subassemblies Part Number's 46179-00 and 46180-00
Table 2. Service Parts Table
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
Lower Fork Components Sub-Assembly Part Number 46179-00 | Lower Fork Components Sub-Assembly Part Number 46180-00 | |||||
52 | Ball, spherical bearing (4) | 9141 | 65 | Locknut | 7667 | |
53 | Race, spherical bearing (4) | 9140 | 66 | Nut, shaft | 7588 | |
54 | Bearing, spherical (2) | 9139 | 67 | Washer | 6498 | |
55 | Locknut | 7667 | 68 | Washer | 6371 | |
56 | Nut, acorn (4) | 7627 | 69 | Cotter pin (2) | 534 | |
57 | Pivot stud, rigid fork to rocker (2) | 45684-90 | 70 | Screw, brake link to bracket | 4747 | |
58 | Washer (4) | 45662-88 | 71 | Assembly bracket, caliper mounting | 44044-00 | |
59 | Pivot stud, spring fork to rocker (2) | 45683-90 | 72 | Spacer, rubber (3) | 11244 | |
60 | Jam nut, bearing retainer (2) | 45659-88 | ||||
61 | Bearing retainer, rigid fork (2) | 45655-88 | ||||
62 | Front rocker, right | 45651-91 | ||||
63 | Front rocker, left (not shown) | 45649-91 | ||||
64 | Link, brake reaction | 41040-88B | ||||
Figure 3. Headlamp and fender Components-Subassemblies Part Number's 46179-00 and 46180-00
Table 3. Service Parts Table
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
Headlamp and Fender Components Sub-Assembly Part Number 46179-00 | Headlamp and Fender Components Sub-Assembly Part Number 46180-00 | |||||
73 | Bracket, headlight mounting | 67892-93 | 76 | Nut (2) | 7531 | |
74 | Bolt | 3214 | 77 | Assembly, headlight | 67841-00 | |
75 | Pivot screw (2) | 2738 | 78 | Washer (2) | 6409 | |
79 | Rubber washer (2) | 6379W | ||||
80 | Insert, fender (2) | 59043-93 | ||||
81 | Pivot link (2) | 41042-93 | ||||
82 | Bearing | 33714-90A | ||||
83 | Screw (2) | 2917 | ||||
84 | Screw (2) | 2723 | ||||