SADDLEBAG MOUNT KIT
J038292005-06-14
GENERAL
Kit Number
79304-06
Models
This kit is used to install Saddlebag Kit 90876-05 on 2000 and later FLST and FLSTC models.
Additional Parts Required
Genuine Harley-Davidson Leather Dressing (98261-91V) can be purchased separately from any Harley-Davidson Dealer.
Kit Contents
See Figure 5 and Table 1.
INSTALLATION
1. Start with either left or right saddlebag.
2. See Figure 1. Remove locknut (1), spring washer (2), hex bolt (3), and passenger footpeg (4) from footpeg support (5). Save for later use.
3. Remove Torx® screw (6) and footpeg support (5) from frame.
1Locknut
2Spring washer
3Hex bolt
4Passenger footpeg
5Footpeg support
6Torx screw
Figure 1. Remove footpeg and mounting components.
4. See Figure 2. Install rubber mount isolator (1) on saddlebag mounting bracket (2).
1Rubber mount isolator
2Saddlebag mounting bracket
3Footpeg support
4Torx screw
Figure 2. Install isolator and saddlebag mounting bracket.
5. Install saddlebag mounting bracket (2) on frame with footpeg support (3) and Torx® screw (4) previously removed. Position saddlebag mounting bracket so it is horizontal to ground. Do not tighten Torx® screw until saddlebag is installed.
6. See Figure 3. Remove and discard original equipment screws (1) from fender support.
7. Install studs (2) on fender support (3), with the shorter threaded end first. Tighten studs to 21-27 ft-lbs (28.4-36.6 Nm).
1Screw (2)
2Stud (2)
3Fender support
Figure 3. Replace original equipment screws with studs.
8. See Figure 4. Open saddlebag and position saddlebag over mounting studs, and position bracket over rubber mount isolator.
NOTE
Footpeg must be installed in the bracket with the rounded side of the mounting inboard. When footpegs are properly installed, footpegs will fold upward at a 45° angle toward the rear of the motorcycle.
WARNING
Footrests must fold up and toward rear of motorcycle if struck. Failure to set footrests to fold up and back could result in death or serious injury. (00366a)
9. Tighten Torx® screw previously installed in Step 5 to 35-45 ft-lbs (47-61 Nm).
NOTE
Maximum saddlebag weight is 15 pounds (6.8 Kg) for each bag.
1Studs shown assembled on fender support
2Isolator shown assembled on bracket
Figure 4. Position saddlebag over studs, and position bracket over isolator.
WARNING
Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)
10. See Figure 5. Install saddlebag (1) on mounting studs (2) with flange locking nuts (3) and washers (4). Tighten flange nuts to 120-144 in-lbs (13.6-16.3 Nm).
11. Install acorn nut (5) and washer (6) on rubber mount isolator (7) and saddlebag mounting bracket (8). Tighten acorn nut to 120-144 in-lbs (13.6-16.3 Nm).
12. Install passenger footpeg (A) on footpeg support (B) using hex bolt (C), spring washer (D), and locknut (E). Tighten locknut to 120-192 in-lbs (13.6-21.7 Nm).
WARNING
Federal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b)
NOTE
The reflectors should be installed on the outboard side of the saddlebag, centered between the leather straps. The reflectors are side specific. Obtain the correct reflector from the kit.
  1. Test mount the reflector (9) prior to removing the adhesive backing.
  2. Remove the adhesive from the back of the reflector.
  3. NOTE
    The ideal temperature should be at least 60° F (16° C) for proper adhesion of the reflector on the saddlebag.
  4. Install reflector (9) on saddlebag and press firmly into place for 10 to 15 seconds. Allow the adhesive to cure for about 12 hours at no less than 60° F (16° C).
  5. Repeat steps for saddlebag on opposite side.
SERVICE PARTS
Figure 5. Service Parts: Saddlebag Mount Kit
Table 1. Service Parts: Saddlebag Mount Kit
Item
Description (Quantity)
Part Number
1
Saddlebag from kit 90876-05
2
Mounting stud (4)
90367-03
3
Flange locking nut (4)
7531
4
Washer (4)
6229W
5
Acorn nut (2)
7507
6
Washer (2)
6702
7
Rubber mount isolator (2)
90524-01
8
Saddlebag mounting bracket (2)
90346-00
9
Reflector, red, right
59287-92
9
Reflector, red, left
59288-92
Items mentioned in text, but not included in kit:
A
Passenger footpeg
B
Footpeg support and Torx screw
C
Hex bolt
D
Spring washer
E
Locknut