1. | Start with either left or right saddlebag. | |||||||||||||
2. | See Figure 1. Remove locknut (1), spring washer (2), hex bolt (3), and passenger footpeg (4) from footpeg support (5). Save for later use. | |||||||||||||
3. | Remove Torx® screw (6) and footpeg support (5) from frame. |
Figure 1. Remove footpeg and mounting components. | ||||||||||||
4. | See Figure 2. Install rubber mount isolator (1) on saddlebag mounting bracket (2). |
Figure 2. Install isolator and saddlebag mounting bracket. | ||||||||||||
5. | Install saddlebag mounting bracket (2) on frame with footpeg support (3) and Torx® screw (4) previously removed. Position saddlebag mounting bracket so it is horizontal to ground. Do not tighten Torx® screw until saddlebag is installed. | |||||||||||||
6. | See Figure 3. Remove and discard original equipment screws (1) from fender support. | |||||||||||||
7. | Install studs (2) on fender support (3), with the shorter threaded end first. Tighten studs to 21-27 ft-lbs (28.4-36.6 Nm). |
Figure 3. Replace original equipment screws with studs. | ||||||||||||
8. | See Figure 4. Open saddlebag and position saddlebag over mounting studs, and position bracket over rubber mount isolator. NOTE Footpeg must be installed in the bracket with the rounded side of the mounting inboard. When footpegs are properly installed, footpegs will fold upward at a 45° angle toward the rear of the motorcycle. | |||||||||||||
WARNING Footrests must fold up and toward rear of motorcycle if struck. Failure to set footrests to fold up and back could result in death or serious injury. (00366a) | ||||||||||||||
9. | Tighten Torx® screw previously installed in Step 5 to 35-45 ft-lbs (47-61 Nm). NOTE Maximum saddlebag weight is 15 pounds (6.8 Kg) for each bag. |
Figure 4. Position saddlebag over studs, and position bracket over isolator. | ||||||||||||
WARNING Do not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a) | ||||||||||||||
10. | See Figure 5. Install saddlebag (1) on mounting studs (2) with flange locking nuts (3) and washers (4). Tighten flange nuts to 120-144 in-lbs (13.6-16.3 Nm). | |||||||||||||
11. | Install acorn nut (5) and washer (6) on rubber mount isolator (7) and saddlebag mounting bracket (8). Tighten acorn nut to 120-144 in-lbs (13.6-16.3 Nm). | |||||||||||||
12. | Install passenger footpeg (A) on footpeg support (B) using hex bolt (C), spring washer (D), and locknut (E). Tighten locknut to 120-192 in-lbs (13.6-21.7 Nm). |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Saddlebag from kit 90876-05 | |
2 | Mounting stud (4) | 90367-03 |
3 | Flange locking nut (4) | 7531 |
4 | Washer (4) | 6229W |
5 | Acorn nut (2) | 7507 |
6 | Washer (2) | 6702 |
7 | Rubber mount isolator (2) | 90524-01 |
8 | Saddlebag mounting bracket (2) | 90346-00 |
9 | Reflector, red, right | 59287-92 |
9 | Reflector, red, left | 59288-92 |
Items mentioned in text, but not included in kit: | ||
A | Passenger footpeg | |
B | Footpeg support and Torx screw | |
C | Hex bolt | |
D | Spring washer | |
E | Locknut |