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Locking Fuel Filler Cap Kit
J013492006-10-26
GENERAL
Kit Number
62803-97A, 62804-97A, 62805-97, 62806-97
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Service Parts
Replacement Key Set Part Number 71639-98/4 digit Key Number.
INSTALLATION
1. Prior to installing the gas cap on the vehicle, insert the key into the lock. Firmly grasp the chrome top of the fuel cap and turn the key until it stops. On right hand threaded fuel caps, turn the key counter-clockwise until it stops. On left hand threaded fuel caps, turn the key clockwise until it stops. This assures an unlocked position for the gas cap. Allow the key to return to the neutral position.
2. Remove the key and install the fuel cap on the vehicle.
NOTE
When installing the fuel cap, rotate the cap one full turn past the audible click. This automatically positions gas cap to lock position. A properly locked/installed gas cap will rotate freely in both directions. Failure to do so will give an incorrect assumption that the fuel cap does not work properly.
Figure 1. Right Hand Threaded Fuel Cap Installation
Removal
On right hand threaded fuel caps, insert key, and while holding the gas cap in place with hand, turn key counter-clockwise until it stops, return key to original position. Gas cap must rotate 270 degrees counter-clockwise before mechanism engages to allow gas cap removal. Continue to rotate counter-clockwise to fully remove gas cap.
On left hand threaded fuel caps, insert key and while holding the gas cap in place with hand, turn key clockwise until it stops, return key to original position. Gas cap must rotate 270 degrees clockwise before mechanism engages to allow gas cap removal. Continue to rotate clockwise to fully remove gas cap.
Replacement Keys
Record the 4 digit key number stamped on the back of the key opposite the Harley-Davidson logo, in the area provided below. If a replacement key is needed, see your Harley-Davidson Dealer with the 4 digit number to order a replacement.
4 digit key number:___________________
Figure 2. Right Hand Threaded Fuel Cap Removal