SPORTSTER LEATHER SADDLEBAG KIT
J029682013-02-19
GENERAL
Kit Number
90342-04A - XL Leather Saddlebags
90598-04A - Premium Harness Leather Saddlebags
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts and Tools Required
Separate purchase of additional parts or accessories may be required for proper installation on your model motorcycle. Refer to the latest Harley-Davidson Genuine Motor Accessories and Genuine Motor Parts catalog for a list of required parts or accessories for your model.
Proper installation of this kit also requires the following:
Loctite® Threadlocker and Sealant - Blue (99642-97)
Snap-On TT600-3 pick tool
Kent-Moore UltraTorch UT-100 or other suitable radiant heating device
WARNINGDo not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)
NOTE
Maximum saddlebag weight is 10 pounds (4.5 Kg) for each bag.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Existing Equipment Removal and Installation
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a)
| 1. | Refer to the service manual and follow the instructions given to remove the seat, and disconnect the negative battery cable. Save seat mounting hardware for later use. | |||||||||||||||||
| 2. | Properly support motorcycle under frame with stand or suitable blocking to prepare for addition of saddlebags. Support rear wheel to prevent it from falling when rear shock absorbers are disconnected in the following step. | |||||||||||||||||
| 3. | See Figure 1. Disconnect the rear shock absorbers from the swing arm by removing bolt (1), washer (2) and nut (4) from the shock absorber (3). Repeat on opposite side of the motorcycle. | |||||||||||||||||
| 4. | Carefully lower rear wheel enough to access the inside of the rear fender. | 
Figure 1. Rear Shock Absorber - Right Side Shown 
Figure 2. Rear Fender Support Removal |
Saddlebag Installation
| 1. | See Figure 3. Remove the rear shock absorber bolt (Figure 1, Item 1). Position the 0.531 x 0.75 x 0.25 inch spacer (7) and the front saddlebag bracket attachment hole over the rear shock absorber bolt location. Secure with the 1/2-13 x 3.75 inch screw (5). | |
| 2. | See Figure 3. Position the 0.325 x 0.75 x 0.25 inch spacer (8) and the rear saddlebag attachment hole over the second hole on the rear of the fender, fender support cover, and relocation pad. From the underside of the fender, insert a 5/16-18 x 3.00 inch screw (6) and secure with locknut (10). Tighten locknut (10) to 32.5–36.6 N·m (24–27 ft-lbs). | |
| 3. | Tighten the front screw (5) to 28.5–36.6 N·m (21–27 ft-lbs). | |
| 4. | See Figure 3. Assemble an isolator washer (12) onto an isolator bushing (13). Place a screw (15) through the bushing. | |
| 5. | Place the screw and bushing assembly into the top hole inside the saddlebag back. | |
| 6. | See Figure 3. Push a saddlebag isolator (14) over bushing with cone shape toward saddlebag. | |
| 7. | Place saddlebag in position on bracket and insert the new screw (15) into the bracket. Do not tighten. | |
| 8. | Repeat steps 4 through 7 for remaining holes. With all isolators in place, tighten screws to 10.8–13.6 N·m (96–120 in-lbs). | |
| 9. | Repeat Steps 1 through 8 for the opposite saddlebag. | |
| 10. | Raise rear wheel until the rear shock absorbers align with shock absorber mounting holes on the swingarm. Support the wheel to prevent it from falling during the following step. | |
| 11. | See Figure 1. Attach rear shock absorber to swingarm by installing bolt (1), washer (2) and nut (4). Tighten bolt to 61.1–67.9 N·m (45–50 ft-lbs). Repeat step on opposite side of motorcycle. |
Install Reflectors
WARNINGFederal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b)
- See Figure 3. Measure approximately 1-1/2 in. (38 mm) from the bottom edge of the saddlebag. Orient the reflector horizontally and carefully center the reflector mount between the straps of bags with straps or locate it at the rearward portion of bags without straps. Mark hole location.
- Using appropriate tool, make two 3/16 in. holes in saddlebag.
- Install reflector mount (3) on saddlebag using two pushnuts (2).
- Remove adhesive backing from reflector (4) and install on mount.
- Repeat steps 1 through 4 for the opposite saddlebag.
Install Seat
WARNINGAfter installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
- See service manual instruction to install the seat.
SERVICE PARTS
Figure 3. Service Parts: Leather Saddlebag Kit
Table 1. Service Parts: Leather Saddlebag Kit
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Reflector Kit (includes items 2-4) | 59480-04A |
2 |
| 8126A |
3 |
| Not Sold Separately |
4 |
| 59270-10 |
5 | Screw, hex cap 1/2-13 x 3.75 (2) | 3829 |
6 | Screw, hex cap 5/16-18 x 3.00 (2) | 4375 |
7 | Spacer, 0.531 x 0.75 x 0.25 (2) | 53035-04 |
8 | Spacer, 0.325 x 0.75 x 0.25 (2) | 53034-04 |
9 | Spacer, 0.39 x 0.88 x 0.22 (2) | Not Sold Separately |
10 | Locknut, 5/16-18 (2) | 7531 |
11 | Bumper (4) | 62123-66 |
12 | Isolator washer (8) | 90678-94 |
13 | Isolator bushing (8) | 90676-94 |
14 | Isolator (8) | 90677-94 |
15 | Screw, button head, 5/16-24 x 1.25 (8) | 90578-94 |
16 | Support, left | 90608-96 |
17 | Support, right (not shown) | 90625-96A |
18 | Saddlebag, LH, for Kit 90598-04A Saddlebag, LH, for Kit 90342-04A | 90600-96A 90303-98B |
19 | Saddlebag, RH, for Kit 90598-04A (not shown) Saddlebag, RH, for Kit 90342-04A (not shown) | 90605-96A 90304-98B |
20 | Leather care kit (1) (not shown) | Not Sold Separately |
21 | Disconnect, male with buckle (for kit 90342-04A only) (not shown) | 88295-07 |
Items mentioned in text, but not included in kit: | ||
A | Fender support cover and hardware | |
B | Rear directional relocation pad (2) | Included with Turn Signal Relocation Kit (part number 68474-04) |
C | Screw | |