FXSTD DETACHABLE WINDSHIELD AND DOCKING HARDWARE KITS
J014212012-02-20
GENERAL
Kit Number
57090-00A, 57824-00A, 57837-00A, 58397-00, 58692-04, 57840-04
Models
These kits fit 2000 and later FXSTD (Deuce®) models except FXSTDSE.
Table 1. Models
Kits | Contents |
|---|---|
57090-00A | Standard height, clear, windshield |
57824-00A | Low profile, smoked, windshield |
57837-00A | Super sport smoked, windshield |
58692-04 | Standard height, clear windshield with Skull and Wings emblem |
57840-04 | Standard height, clear windshield with flames |
Installation of any of the above windshield kits will also require a Docking Hardware Kit (Harley-Davidson Part Number 58397-00), available separately from any Harley-Davidson dealer.
NOTICE
Do not use windshield bags with flamed windshields. Damage to graphics will occur. (00393f)
Additional Parts Required
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is available from any Harley-Davidson Dealer.
INSTALLATION
NOTE
Use the Docking Hardware Kit to assemble two upper and two lower clamps. See the Service Parts illustration. The upper clamps use a mounting pin (4) and the lower clamps use a button head screw (5) to fasten the windshield mounting bushing.
| 1. | Assemble the windshield docking hardware as follows: a. Install a larger chrome washer (6) and bushing (7) onto a button head screw (5). Thread the screw into the boss on one of the clamps (1), and tighten finger tight. Repeat for a second lower clamp. b. Install a larger chrome washer (6) and bushing (7) onto a mounting pin (4). Thread the pin into the boss on one of the clamps (1), and tighten finger tight. Repeat for a second lower clamp. NOTE Place shop rags on the headlamp, front fender and front of the fuel tank to prevent scratches to these components. Be sure the windshield assembly does not contact chrome or painted parts. Contact will cause scratches to chrome or painted parts. | 
Figure 1. Installing Clamps | ||||||||||||||||||
| 2. | See Figure 1. Install a lower clamp onto a fork tube using a smaller chrome washer and lock nut from the kit. Adjust so the clamp is approximately 1/8 inch (3 mm) from the top of the lower triple clamp, then finger tighten the lock nut. Repeat with the second lower clamp and fork tube. NOTE Keep front wheel straight to prevent brackets from scratching fuel tanks. See Figure 1. Install the clamps on the fork tubes so the bushing center lines are 3 inches (76 mm) apart. | |||||||||||||||||||
| 3. | Install an upper clamp onto a fork tube using a smaller chrome washer and lock nut from the kit. Adjust so the clamp is approximately 1/8 inch (3 mm) from the bottom of the upper triple clamp. Verify that the center lines of the upper and lower bushings are 3 inches (76 mm) apart, then finger tighten the lock nut. Repeat with the second upper clamp and fork tube. | 
Figure 2. Installing the Windshield | ||||||||||||||||||
| 4. | See Figure 2 and the Service Parts illustration for your windshield. Install the windshield to the motorcycle as follows: a. Carefully hook the jaws (1) at the bottom of the windshield mounting brackets into the grooves of the lower bushings (2). b. Hook the jaws (3) at the top of the windshield mounting brackets into the grooves of the upper bushings (4). c. Slide the windshield down until all four jaws fit firmly into the bushings. d. Tighten the lower button head screws (5) to 20.3 N·m (15 ft-lbs). e. Tighten the upper mounting pins (6) to 20.3 N·m (15 ft-lbs). f. Hook the retainer springs (7) over the mounting pins. NOTE Before tightening, verify that there is at least 1/16 inch (2 mm) clearance between the bottom of the lower windshield bracket jaws (1) and the top of the lower triple clamp (9). | |||||||||||||||||||
| 5. | With the windshield in place, tighten the docking hardware clamp (8) locknuts to 14 N·m (10 ft-lbs). Be sure that the clamps do not rotate during tightening. The mounting bushings must remain parallel to the windshield brackets. |
NOTE
Check windshield for proper alignment with headlight opening. If necessary, adjust the mounting clamps for proper headlamp to windshield alignment.
WARNINGImproper installation of accessories or loading of cargo can affect motorcycle stability and handling, which could result in death or serious injury. (00455b)
WARNINGFailure to provide adequate clearance between stationary and moving parts can cause loss of control, which could result in death or serious injury. (00378a)
NOTE
Inspect windshield upon completion of installation. Be sure windshield mounting does not restrict full left or full right movement of front fork assembly. Restricted movement could affect handling, resulting in death or serious injury. If restriction does occur, adjust windshield as needed until proper clearance is obtained. Have experienced Harley-Davidson service personnel correct any problems before riding with this accessory installed.
NOTE
Check mounting hardware periodically. Never ride with loose mounts. A loose mounting causes extra stress on all other mounts, as well as the windshield itself, and could result in premature failure of components.
REMOVING THE WINDSHIELD
To remove the windshield, grab the windshield edges on each side of the center brace and firmly pull the windshield loose from the bushing grooves.
CARE AND CLEANING
NOTE
Sunlight reflections off of the inside curvature of a windshield can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windshield to avoid reflections.
NOTICE
Use only Harley-Davidson recommended products on Harley-Davidson windshields. Do not use harsh chemicals or rain sheeting products, which can cause windshield surface damage, such as dulling or hazing. (00231c)
Do not clean Lexan® polycarbonate in hot sun or high temperature. Powdered, abrasive or alkaline cleanser will damage the windshield. Never scrape the windshield with a razor blade or other sharp instruments because permanent damage will result.
NOTE
Covering the windshield with a clean, wet cloth for about 15 minutes before washing will make dried bug removal easier.
Harley-Davidson Windshield Water Repellent Treatment Part Number 99841-01 is approved for use on Harley-Davidson Lexan® windshields.
SERVICE PARTS
Figure 3. Service Parts: Windshield Docking Hardware Kit
Table 2. Service Parts: Windshield Docking Hardware Kit
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Clamp, windshield (4) (includes items 2 and 3) | 57099-00 |
2 | Washer, 1/4 inch, chrome (4) | 94065-90T |
3 | Lock nut, 1/4-28, chrome (4) | 94027-92T |
4 | Pin, mounting (2) | 58172-96 |
5 | Screw, button head, 5/16-24 x 5/8 inch (2) | 94468-94T |
6 | Washer, 5/16 inch, chrome (4) | 94066-90T |
7 | Bushing (4) | 67621-94 |
Figure 4. Service Parts: Windshield, Clear or Skull Clear, Standard Height, and Smoked, Low Profile
Table 3. Service Parts: Windshield, Clear or Skull Clear, Standard Height, and Smoked, Low Profile
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Replacement windshields | 7 | Brace, inner windshield | |||
Standard height, clear | 57088-00A | for Windshield Kit 57090-00A | 57093-00A | |||
Low profile, smoked | 57087-00A | for Windshield Kit 57824-00A | 57093-00A | |||
Standard height, clear with flames | 57894-04 | for Windshield Kit 58692-04 | 58591-04 | |||
2 | Screw, pan head, Torx (2) #12-24 x 13/16 inch long | 2452 | 8 | Acorn nut, 1/4-20, chrome (3) | 94004-90T | |
3 | Screw, pan head, Torx (2) #12-24 x 5/8 inch long | 2921 | 9 | Windshield bracket (left) | 57097-00 | |
4 | Brace, outer windshield | 10 | Windshield bracket (right) | 57098-00 | ||
for Windshield Kit 57090-00A | 57092-00 | 11 | Acorn nut, #12-24, chrome (4) | 7623 | ||
for Windshield Kit 57824-00A | 57092-00 | 12 | Washer, rubber (2) | 58152-96 | ||
for Windshield Kit 58692-04 | 58611-04 | 13 | Screw, hex socket head, chrome 1/4-20 x 1-1/2 inch (2) | 94316-91T | ||
5 | Tape, windshield brace outer (2) | 14 | Bushing, collar (2) | 58794-96 | ||
for Windshield Kit 57090-00A | 57094-00 | 15 | Bushing (4) | 58272-95 | ||
for Windshield Kit 57824-00A | 57094-00 | 16 | Windshield retainer (left) | 58579-96A | ||
for Windshield Kit 58692-04 | 58618-04 | 17 | Windshield retainer (right) | 58580-96A | ||
6 | Tape, windshield brace inner | 18 | Flat washer, 1/4 inch, silver (2) | 6703 | ||
for Windshield Kit 57090-00A | 57095-00 | |||||
for Windshield Kit 57824-00A | 57095-00 | NOTE Appearance of actual components may vary from illustration. | ||||
for Windshield Kit 58692-04 | 58631-04 | |||||
Figure 5. Service Parts: Windshield, Smoked, Supoer Sport
Table 4. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Windshield (sport, smoked) | 57735-00A |
Replacement windshield, standard height, clear | 57088-00A | |
Low profile, smoked | 57087-00A | |
Standard height, clear with flames | 57894-00A | |
2 | Screw, hex socket head, 5/16-24 x 3/4 inch, chrome (4) | 94639-99 |
3 | Flat washer, 5/16 inch, chrome (4) | 6352 |
4 | Washer, rubber (8) | 57964-97 |
5 | Acorn nut, 5/16-24, chrome (4) | 94007-90T |
6 | Windshield bracket (left) | 57835-00 |
7 | Windshield bracket (right) | 57834-00 |
8 | Screw, hex socket head, chrome 1/4-20 x 1-1/2 inch (2) | 94316-91T |
9 | Bushing, collar (2) | 58794-96 |
10 | Bushing (4) | 58272-95 |
11 | Windshield retainer (left) | 58579-96A |
12 | Windshield retainer (right) | 58580-96A |
13 | Flat washer, 1/4 inch, silver (2) | 6703 |
14 | Acorn nut, 1/4-20, chrome (4) | 94004-90T |