1 | Glove Box Door Flap |
2 | Glove Box Door |
3 | Glove Box Tray |
4 | Flange Nut |
5 | Fairing Lower |
6 | T40 TORX Screw |
7 | Engine Guard Clamp |
8 | Fairing Cap |
9 | Clip Stud |
10 | T20 TORX Screw |
11 | Vent Door |
12 | Locknut |
13 | Rubber Washer |
1. | See Figure 1. Use a flat blade screwdriver to remove original clip retainer bolts (9) from fairing cap (8) using care not to damage clip mounts. | |||||
2. | See Figure 3. Press new clip retainer bolts (1) from kit onto clip mounts. | |||||
3. | For fairing lowers equipped with glove box liners: a. With glove box liner installed in fairing lower (A) carefully mark location of the two fairing cap (B) mounting holes onto the glove box liner. b. Use marks to cut or punch holes approximately 9/16 inch round. Holes should be sufficient to allow shank of thumb nuts (2) to pass freely for easy installation of fairing cap (B). |
Figure 2. Install Protective Tape Pads | ||||
4. | See Figure 2. Attach protective tape pads (2) to each inside half of engine guard clamps (1). | |||||
5. | See Figure 3. Insert thumb screw (4) through top side of fairing lower (A) and rubber washer, as shown in Figure 1. Apply small amount of anti-seize lubricant to threads of thumb screw (4). Thread thumb screw (4) into top half of engine guard clamp (3). | |||||
6. | Attach fairing lower (A) and engine guard clamp (3) to engine guard, hinge portion of engine guard clamp (3) should face towards the front of the motorcycle. Loosely thread thumb screw (4) into lower portion of engine guard clamp (3). | |||||
7. | Position fairing lower (A) to upper section of engine guard. Install fairing cap (B) over engine guard and put retainer bolts (1) through mounting holes in fairing lower (A). Loosely thread thumb nuts (2) onto retainer bolts (1) from inside the glove box. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Bolt, retainer (4) | 8180 |
2 | Nut, thumb, detachable (4) | 49329-07 |
3 | Clamp, hinged, engine guard (2) | 49330-07 |
4 | Screw, thumb, detachable (2) | 49333-07 |
5 | Pad, protective tape, clamp (4) (Not shown) | 59588-07 |
Items mentioned in text, but not included in kit: | ||
A | Fairing lower | |
B | Fairing cap | |
C | Engine guard |