Item | Description (Quantity) | Part Number |
---|---|---|
1 | Connector, Packard 3-Way (1) | 72327-03 |
2 | Ignition switch (1) | 71504-03 |
1. | See the Service Manual. Disconnect the cables from the battery, negative cable first. | |||||
2. | See the Service Manual. Remove the console. | |||||
3. | Place a clean cloth on the gas tank to protect the painted finish. Turn the console onto its side, on the cloth on the gas tank, to access the components under the console. | |||||
4. | Unplug the connector from the stock ignition switch. | |||||
5. | Remove the four screws fastening the stock ignition switch to the console. | |||||
6. | Fasten the new ignition switch to the console using the stock screws removed. Tighten the screws securely. | |||||
7. | 2002 and earlier models, complete this step before proceeding. For 2003 and later models, go to step 8. a. See Figure 1. Note the wire-color locations relative to the A, B, and C terminal labels on the stock ignition switch connector. b. See the Service Manual. Remove the wires and terminals from the stock ignition switch connector. c. Insert the wires and terminals into the new connector in the same terminal locations they were removed. |
Figure 1. Ignition Switch Connector Wiring | ||||
8. | See Figure 1. Fasten the wire connector to the new ignition switch. Note that the wire connector is keyed to fit on the switch in one way only. | |||||
9. | Install the console. | |||||
![]() Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) | ||||||
10. | Connect the battery cables to the battery, positive cable first. | |||||
![]() After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) | ||||||
11. | See the Service Manual. Install the seat. | |||||
12. | Test the switch. |