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ROAD TECH HA90 MP3/WMA DIGITAL MUSIC PLAYER KITS
J030002007-10-24
GENERAL
Kit Number
76365-04A (Black), 76376-04A (Chrome)
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Kit Contents
See Figure 10 and Table 2.
WARNING
When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)
This music player requires up to 120 mA of additional current from the electrical system.
REMOVAL
1. Remove the seat following the instructions in the Service Manual. Save seat mounting hardware for kit installation.
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a)
WARNING
Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a)
2. Disconnect the battery cables, negative (-) cable first following the instructions in the Service Manual.
NOTE
Make note of the orientation of the front brake lever to ensure correct installation of kit.
INSTALLATION
Install Music Player Head
NOTICE
Do not remove or install the master cylinder assembly without first positioning a 5/32-inch (4 mm) thick insert between the brake lever and lever bracket. Removing or installing the master cylinder assembly without the insert in place may result in damage to the rubber boot and plunger on the front stoplight switch. (00324a)
NOTE
A small section of corrugated cardboard or the eyelet of an ordinary cable strap can be used for this purpose.
1. See Figure 1. Place insert between brake lever and brake lever bracket.
2. See Figure 2. Remove and discard two screws and washers (1) securing handlebar clamp (2) to master cylinder housing (3). Remove and discard handlebar clamp. Leave master cylinder housing in place on handlebar.
Figure 1. Install Insert Before Removing Master Cylinder
1Screw and washer (2)
2Handlebar clamp
3Master cylinder housing
Figure 2. Remove Right Side Handlebar Clamp
3. See Figure 10. Slide a washer (11) onto threads of each screw (10).
NOTE
Install the lower housing with the drain holes at the bottom.
4. See Figure 3. Align two holes in lower housing (2) with threaded holes in master cylinder housing. Start screws (3) with washers (4) into threaded holes.
5. Orient lever as noted at disassembly or for rider comfort, engaging tab on lower housing in recess at top of brake lever bracket. Align housing to ensure drain holes are down. Beginning with upper screw, use a 5/32 in. hex key to tighten both screws to 7–9 N·m (60–80 in-lbs).
6. See Figure 4. Open or remove the A-B switch seal (10) on back of player (1), and check to ensure switch is in "B" position for optimal sound quality. Replace seal.
1Drain hole (2)
2Lower housing
3Button head screw (2)
4Flat washer (2)
Figure 3. Install Lower Housing
1MP3 player
2Flat head screw
3Black button head screw
4Lower housing
5Wire harness
6Wire exit hole
7Rear seal
8Housing cover
9Card compartment seal
10Volume selector (A-B) switch seal
11Firmware port seal
Figure 4. Install MP3 Player
7. Route harness (5) connectors through lower hole in housing, and seat seal in wire exit hole (6).
8. Lift card compartment door (9) at top of music player, and install player into housing cover (8). Make sure firmware port seal (11) is not disturbed during installation.
9. Ensure rear seal (7) is properly seated, then connect two harness connectors to music player. Check again to ensure rear seal is not folded or pinched.
10. Beginning with upper screw, tighten both screws to 4–5 N·m (35–45 in-lbs).
Route and Connect Music Player Wiring
NOTE
Wire routing and connection will differ depending on the model and year motorcycle. Follow the correct instructions.
Sealed Butt Splice Connectors - All Models
Butt splicing is a necessary step in the installation of the Music Player to the motorcycle. Refer to SEALED BUTT SPLICE CONNECTORS in Service Manual for proper butt splicing procedures.
WARNING
Be sure to follow manufacturer's instructions when using the UltraTorch UT-100 or any other radiant heating device. Failure to follow manufacturer's instructions can cause a fire, which could result in death or serious injury. (00335a)
  • Avoid directing heat toward any fuel system component. Extreme heat can cause fuel ignition/explosion resulting in death or serious injury.
  • Avoid directing heat toward any electrical system component other than the connectors on which heat shrink work is being performed.
  • Always keep hands away from tool tip area and heat shrink attachment.
Wiring Installation - FLHR Models with Road Tech Radio
1. Remove headlamp housing assembly from vehicle following the instructions in the Service Manual.
2. See Figure 5 and FLHR MAIN HARNESS wiring diagrams in Service Manual. Remove tape tying black and orange/white wires of unused position lamp circuit [29B] to harness near headlamp. Cut off and discard terminals at ends of wires.
Figure 5. Orange/White Wire for MP3 Player Connections (FLHR)
3. See Figure 10. Splice orange/white wire from music player onto one black wire of fuse holder (17) using a butt splice connector (13).
4. Splice other black wire of fuse holder onto end of orange/white wire of circuit [29B] using a second butt splice connector. Trim back wire-harness casing as needed to assist splicing.
5. See Figure 10. Insert 2 amp fuse (18) into fuse holder.
6. Remove four flat head screws and cover shroud to gain access to wiring harness and mounting screws. Disconnect wiring harness from radio.
7. Loosen two button head screws that secure clamps of radio to bar on riser mounting plate. It is not necessary to completely remove radio, but only to gain access to housing retaining tab mounting screws. Tilt radio by gently rotating entire assembly forward so that it is free from mount. It may be necessary to pull some slack on antenna cable to allow movement.
8. With bottom of radio visible, remove right side button head screw that secures retaining tab to radio housing. Route black wire from music player to this screw.
9. See Figure 10. Crimp 1/4 in. ring terminal (14) from kit to black wire, and install ring terminal under head of screw that was removed. Reinstall screw and tighten to 6.8–9 N·m (60–80 in-lbs).
10. Reinstall radio into mounting brackets. Tighten head screws of clamp to 6.8–9 N·m (60–80 in-lbs).
11. Check wiring (including ground wire and antenna wire) for pinch points. Reinstall wiring harness connector to base of radio.
12. Reinstall rubber trim skirt using flat head screws.
13. Route 3.5 mm stereo jack to AUX-in port on radio. Proceed to Final Assembly in this instruction sheet.
Wiring Installation - FLHT and FLTR Models
1. Remove front of fairing following instructions in the appropriate Service Manual.
2. See Figure 6 (FLHT), Figure 7 (FLTR) and INTERCONNECT HARNESS wiring diagram in Service Manual. Remove tape tying black and orange/white wires of unused position lamp circuit [29B] to harness near headlamp. Cut off and discard terminals at ends of wires.
Figure 6. Orange/White Wire for MP3 Player Connections (FLHT)
Figure 7. Orange/White Wire for MP3 Player Connections (FLTR)
3. See Figure 10. Splice orange/white wire from music player onto one black wire of fuse holder (17) using a butt splice connector (13).
4. Splice other black wire of fuse holder onto end of orange/white wire of circuit [29B] using a second butt splice connector (13). Trim back wire-harness casing as needed to assist splicing.
5. See Figure 10. Insert 2 amp fuse (18) into fuse holder.
6. Locate the interconnect harness connector [27A] plugged into the back of the radio. The wires connected to pins 11 and 19 are black with a green stripe. Isolate one of the black/ green stripe wires contained inside the harness bundle. Use the third butt splice connector (13) to splice the black wire from the music player to the black/green stripe wire of circuit [27A].
7. FLTR Models: Route jack wire down handlebar and around gauge pod, then cross over to fixed fairing and radio. FLHT Models: Route 3.5 mm stereo jack to AUX-in port on radio.
NOTE
On FLHT models: When installing stereo jack plug to radio port socket,
  • roll back outer lip of rubber seal,
  • install plug into port on front of radio,
  • gently roll seal back to its original shape to form a seal over radio port.
This will help eliminate "spring-back" of plug out of socket.
FLHT and FLTR Models: Proceed to Final Assembly.
Wiring Installation - 1996 and Later Softail, FXDL and FXDWG Models
WARNING
When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a)
1. Remove fuel tank following the instructions in the appropriate Service Manual.
2. Route music player wire harness rearward beneath right side of fuel tank and into area under seat.
3. Softail Models: See Figure 10 and correct MAIN HARNESS wiring diagram (Carbureted or EFI Engine) in Service Manual. FXDL and FXDWG Models: See correct MAIN HARNESS wiring diagram (Dyna Glide or Wide Glide model, Carbureted or EFI engine) in Service Manual.
4. Splice orange/white wire from music player onto one black wire of fuse holder (17) using a butt splice connector (13).
5. See Figure 8 (Softail) or Figure 9 (Dyna). Cut orange/white accessory feed wire in main harness near rear lighting connector [7A] under seat. Cut to allow enough wire to easily strip and splice wires. Splice other fuse holder black wire into the accessory feed wire using a second butt splice connector.
Figure 8. MP3 Player Connections Under Seat (Softail)
Figure 9. Connector [7A] (1996-2003 Dyna Shown)
6. See Figure 10. Insert 2 amp fuse (18) into fuse holder.
7. Remove four flat head screws and cover shroud to gain access to wiring harness and mounting screws. Disconnect wiring harness from radio.
8. Loosen two button head screws that secure clamps of radio to bar on riser mounting plate. It is not necessary to completely remove radio, but only to gain access to housing retaining tab mounting screws. Tilt radio by gently rotating entire assembly forward so that it is free from mount. It may be necessary to pull some slack on antenna cable to allow movement.
9. With bottom of radio visible, remove right side button head screw that secures retaining tab to radio housing. Route black wire from music player to this screw.
10. See Figure 10. Crimp 1/4 in. ring terminal (14) from kit to black wire following the instructions in the appropriate Service Manual. Install ring terminal under head of screw that was removed. Reinstall screw and torque to 6.8–9 N·m (60–80 in-lbs).
11. Reinstall radio into mounting brackets. Tighten screws of clamp to 6.8–9 N·m (60–80 in-lbs).
12. Check wiring (including ground wire and antenna wire) for pinch points. Reinstall wiring harness connector to base of radio.
13. Reinstall rubber trim skirt with flat head screws.
14. Route 3.5 mm stereo jack to AUX-in port on the radio. Proceed to Final Assembly.
FINAL ASSEMBLY
NOTE
Wires and cables must not pull tight when handlebars are turned fully to left or right fork stops. Be sure wires and cables are clear of fork stops at steering head so they will not be pinched when fork is turned against stops. Steering must be smooth and free with no binding or interference. Interference with steering could result in loss of vehicle control and death or serious injury.
1. Turn handlebar to full left and full right steering stops, making sure music player wire harness is not pulled tight.
2. See Figure 10. Use adhesive clips (12) and cable straps (16) as necessary to fasten harness and stereo jack to vehicle.
WARNING
When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a)
3. FL Touring Models: Assemble fairing or headlamp assembly following the instructions in the appropriate Service Manual. Softail and Dyna Models: Install fuel tank following the instructions in the appropriate Service Manual.
WARNING
Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a)
4. Connect battery cables, positive (+) cable first following the instructions in the appropriate Service Manual.
WARNING
After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
5. Install seat following the instructions in the appropriate Service Manual.
TROUBLESHOOTING
Table 1. Troubleshooting
Problem
Solution
Player does not turn on
  • Press and hold the play/pause button for 5 seconds to turn on the device.
  • Verify that the fuse is installed in the inline fuse holder.
  • Verify that the two-pin connector on the back of the player is firmly connected.
Player shuts off when key switched from accessory to ignition position
  • Re-start the player after loss of power.
Screen reads "no"
  • Verify that the memory card is present and fully seated.
  • If the memory card is present, remove and test the card using the reader/writer and your personal computer to verify that tracks are loaded on the card.
Volume is too low
  • Increase the volume on the radio to control the output to the speakers.
  • If still too low, change the volume selector switch on the back of the player from "B" (factory default) to "A".
Audio is distorted or garbled
  • Play the track on your personal computer using the reader/writer and memory card to make certain the recording is of good quality.
  • If the problem persists, make certain the ground (black wire) to the player is properly connected. Loss of ground to the player can lead to degradation of audio output.
Player is playing, but no audio is coming from radio
  • Verify that the audio plug is completely seated in the radio jack on the front face and also verify that the radio is in "AUX" mode.
  • Verify that the three-pin connector on the back of the player is firmed connected.
Player shuts off after playing several tracks
  • The player is designed to turn off after playing ALL tracks on the memory card.
  • If continuous play is desired, use the "MODE" button to select "repeat track" or "repeat all tracks".
  • Refer to the Owner's Manual for details on play mode settings.
Reader/writer does not appear in Windows Explorer
  • Verify that the red light is illuminated on the reader/writer. If not, unplug the device and re-plug.
  • If still not present, restart your computer and re-install the reader/writer after Windows has completely loaded.
Audio tracks appear in the folder of the memory card but they will not play when the card is in the player
  • Verify that all music tracks are either ".MP3" or ".WMA" formatted files.
  • If this is correct, verify that all files are in the root directory of the memory card.
  • Files cannot be in sub-folders; the player only recognizes files in the root (or main) directory.
Windows will not allow me to drag-and-drop audio tracks to my reader/writer folder
  • Windows® has built in Digital Right Management to discourage unlawful exchange of music tracks. Depending on the source, the track may have rights protection that prevents you from moving the file to your memory card. Contact the source of the audio track for details on how to copy protected tracks.
Cannot find any description that matches my difficulty
  • For questions about installation or wiring of the player, contact any Harley-Davidson dealer for assistance.
  • For questions related to the operation of the player, contact GPX Consumer Services at (314) 621-2881 or visit them on the Internet at www.gpx.com
WARRANTY
Road Tech MP3/WMA Player Warranty
This product is warranted against all defects in material workmanship for a period of 90 days from the date of purchase. When installed by an authorized Harley-Davidson dealer the product is covered by a 1-year warranty. When installed by an authorized Harley-Davidson dealer at the time of delivery of a new vehicle and registered to the vehicle, a 2-year warranty. This product is warranted through the manufacturer. Please see your authorized Harley-Davidson dealer for warranty and service issues.
Dealers Only
Please follow instructions below for warranty and service claims related to the radio only.
  • Send the Road Tech™ MP3/WMA™ Player, properly packaged and freight prepaid, to the Bantam Interactive Technologies, Inc below. Freight collect shipments are not accepted.
  • Include a description of the malfunction. Include dealership name, return address and phone number.
  • In Warranty: Include a copy of the customer's receipt or other proof-of-purchase date for in-warranty verification.
  • Out-of-Warranty: Include a full prepayment dealership check in the flat-rate amount of $75 (U.S.).
  • Bantam Interactive will service the music player and make return shipment by UPS ground, freight prepaid, within four (4) business days of receipt.
  • For further questions regarding service, contact Bantam Interactive Customer Service Department.
Bantam Interactive Technologies, Inc.
2120 Carr Street
St. Louis, MO 63106
(314) 802-0132 - United States
00+1-314-802-0132 - International
SERVICE PARTS
Figure 10. Service Parts: Road Tech HA90 MP3/WMA Digital Music Player Kits
Table 2. Service Parts: Road Tech HA90 MPA/WMA Digital Music Player Kits
Kit
Item
Description (Quantity)
Part Number
76365-04A (Black)
1
Lower housing, right side (black)
71713-02B
2
Housing, cover (black)
76372-04
76376-04A (Chrome)
1
Lower housing, right side (chrome)
71712-02B
2
Housing cover (chrome)
76378-04
Parts Common to Both Kits
3
MP3/WMA player
Not Sold Separately
4
Harness, MP3/WMA player
76369-04
5
Seal, rear
76367-04
6
Seal, firmware port
76377-04
7
Seal, audio plug
76379-04
8
Screw, button head, #10-24, black
3344
9
Screw, flat head, #10-24, silver
3345
10
Hex socket screw, button head, 1/4-20 x 7/8 in. Grade 8 (silver) (2)
4015
11
Flat washer, black (2)
6101
12
Clip, adhesive (3)
10271
13
Butt splice connector, blue, 14-16 gauge (3)
70586-93
14
Ring terminal, 18-22 gauge 1/4 in. stud
9858
15
Ring terminal, 18-22 gauge 5/16 in. stud
9859
16
Cable strap, black, 7-3/4 in. (20 cm) long (3)
10006
17
Fuse holder, with cover
70306-02
18
Fuse, blade type, 2 amp
54305-98
19
SD® card reader
76370-04
20
Harness, 9V battery adapter
76375-04
21
Cable extension, SD card reader
Not Sold Separately
22
Cable extension, firmware
Not Sold Separately
23
Owner's manual, MP3/WMA player (not shown)
76373-04