1. | Using a small flat head screw driver, remove rear fender tip light lens cover (A) by gently prying cover away from assembly. (There is a notch at top of cover to ease removal.) Remove and retain cover (A) and gasket (C). | |
2. | Remove fender tip light assembly (B) by removing two screws, four star washers, and two nuts (not shown) using a #2 Phillips screw driver and a 3/8 inch wrench. Retain all hardware for reassembly. | |
3. | Remove hole plugs from rearmost fender strut holes on both sides of fender. | |
4. | Mark fender on both sides of bike using rear most fender strut hole as a template. | |
![]() Do not contact tire with drill bit when drilling fender holes. Drill bit contact with tire can lead to premature tire failure, which could result in death or serious injury. (00403f) | ||
5. | Carefully remove fender strut and drill a 11/32 inch hole through each side of fender in locations marked in Step 4. | |
6. | Loosely reinstall fender strut (D), allowing enough room to slip spacer (1) between fender (E) and strut. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Fender spacer | 59857-00 |
2 | Rear fender rail assembly | 91403-00 |
3 | Rear fender rail mounting tab | Reference only |
4 | Washer, chrome, large (2) | 94066-90T |
5 | Screw, button head, 5/16-18 x 1-1/2 inch (2) | 94602-98 |
6 | Washer, zinc, large (2) | 6702 |
7 | Nut, hex lock, 5/16-18 (2) | 7739 |
8 | Screw, truss head | 2931 |
9 | Washer, small | 6716 |
10 | Locknut, #10-32 | 7626W |
Items mentioned in text, but not included in kit: | ||
A | Lens cover, fender tip | |
B | Fender light assembly | |
C | Gasket | |
D | Fender strut | |
E | Fender, rear |