FXD (Dyna Glide) "Profile" Low Front Suspension Kit
J017862006-08-04
GENERAL
Kit Number
54611-95A
Models
For the most up-to-date model fitment information, please see the product label or www.harley-davidson.com.
Additional Parts Required
Proper installation of this kit requires the separate purchase of Loctite® anti-seize (Harley-Davidson Part Number 98960-97) and Harley-Davidson Type "E" Fork Oil (Part Number 99884-80).
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
Table 1. Kit Contents
Description (Quantity) | Part Number |
|---|---|
Spring (2) | 54612-95 |
Low jiffy stand assembly | 49729-95 |
Bumper | 50054-90 |
NOTE
The fork springs and jiffy stand assembly are available separately as Service Parts.
Fork Spring Removal and Installation
WARNINGInstallation of any accessory suspension components can affect cornering clearance. This could distract the rider, causing loss of control and death or serious injury. (00431b)
NOTE
The jiffy stand included in this suspension kit is designed solely for use with this Harley-Davidson Profile Suspension kit and must be installed. This jiffy stand is not designed or intended for use in other applications. Improper application may affect jiffy stand operation.
NOTE
This fork spring kit cannot be used independently. It must be used with rear shock lowering kit, Part Number 54560-95.
| 1. | See Figure 1. Elevate and support vehicle so front wheel clears floor. NOTE See Figure 1. Take care not to damage O-ring (2). | 
Figure 1. Fork Spring Assembly | ||||||||
| 2. | Remove tube cap (1) from top of each fork tube (4). Use caution. Tube caps are under pressure from fork springs. | |||||||||
| 3. | Remove fork drain plugs. Drain fork oil. Replace drain plugs. | |||||||||
| 4. | Remove and discard stock fork springs. NOTE When installing new fork springs, install the tight wound portion of the fork spring to the bottom of the fork slider. NOTE "Profile"™ Low Front Suspension Kit requires more Harley-Davidson type E fork oil than the quantity listed in the Service Manual. | |||||||||
| 5. | After fork spring installation, pour 10.7 oz. (316 ml) of Harley-Davidson type E Fork Oil into each fork side. | |||||||||
| 6. | Re-install tube caps (1). Be careful not to damage O-ring (2). |
Jiffy Stand Removal and Installation
| 1. | Raise motorcycle so front wheel is 1-2 in. (25-50 mm) above floor. Securely block vehicle under frame and check to make sure it is stable before removing existing jiffy stand. NOTE Leave the jiffy stand in retracted position during all removal steps. | |||||||||||||||||||||||||
| WARNING Wear safety glasses or goggles when removing or installing spring. Spring tension can cause spring, attached components and/or hand tools to fly out which could result in death or serious injury. (00477c) | ||||||||||||||||||||||||||
| 2. | See Figure 2. Inspect top of stop plate (1). If covered with dirt, wipe dirt off with a shop towel and spray stop plate and mating surface with Loctite anti-seize (Harley-Davidson Part Number 98960-97). | |||||||||||||||||||||||||
| 3. | Move jiffy stand leg (2) forward and back to "work" anti-seize into mating parts. | |||||||||||||||||||||||||
| 4. | If stop plate (1) is covered with mud/grime, remove bolt (3), lockwasher (4), washer (5), and stop plate (1). | |||||||||||||||||||||||||
| 5. | Clean stop plate and pivot block mating surface. | |||||||||||||||||||||||||
| 6. | Apply anti-seize lubricant on shaft of jiffy stand leg and pin (7) to lubricate the mating surface between pin and pivot block. Move leg back and forth and downward while applying anti-seize. | |||||||||||||||||||||||||
| 7. | Assemble the stop plate (1) so it engages the flats on the shaft of the jiffy stand leg (2) and secure with washer (5), lockwasher (4), and bolt (3). | |||||||||||||||||||||||||
| 8. | Tighten bolt (3) to 19 ft-lbs (26Nm). | |||||||||||||||||||||||||
| 9. | Install the bumper (12) by snapping it onto the frame tube as shown. NOTE Failure to install the bumper may result in scratches to the primary housing. | |||||||||||||||||||||||||
| 10. | Test jiffy stand operation and be certain that the stand rests on the bumper when retracted. | |||||||||||||||||||||||||
| 11. | Remove blocks from under vehicle. | 
Figure 2. Jiffy Stand Assembly |