Dyna Wheels

J038642005-10-03

GENERAL

Kit Number

41306-06, 41309-06, and 41461-06

Models

Table 1. Models

Kits	Models
Kit 41306-06	Is a 19 inch Front wheel designed for installation on 2006 and later Dyna model motorcycles except FXDWG.
Kit 41309-06	Is a 17 inch Rear wheel designed for installation on 2006 and later Dyna model motorcycles.
Kit 41461-06	Is a 17 inch Rear wheel designed for installation on 2000 and later FXSTD model motorcycles.

Additional Parts Required

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.

NOTE

This kit contains the necessary parts for wheel installation. You will need to save the axle, axle nut, washer, lockwasher, sleeve, brake disc and wheel spacers for re-installation.

NOTE

If a stock laced front wheel is being replaced, the separate purchase of a brake rotor, part number 44553-06A is required.

1	Axle (keep)
2	Right bearing spacer (keep)
3	Brake disc (keep)
4	Screw (replace)
5	Washer (replace)
6	Wheel
7	Bearing (2) (replace)
8	Sleeve (replace)
9	Axle nut (keep)
10	Lockwasher (keep)
11	Washer (keep)
12	Left bearing spacer (keep)

Figure 1. Front Wheel Removal

Kit Contents

See Figure 3 and Table 2 and Figure 4 Table 3.

There are no Service Parts available with this kit.

FRONT WHEEL INSTALLATION

1.	See Figure 1 for a list of items to retain for installation of the new front wheel.
2.	Remove the front wheel per the FRONT WHEEL, REMOVAL instructions in the Service Manual.
3.	Disassemble, clean and inspect all parts to be re-used per Service Manual instructions.
4.	Re-assemble all saved components to the new front wheel assembly. See FRONT WHEEL, ASSEMBLY in the Service Manual.
	NOTICE Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c)
5.	Using new screws and washers, fasten brake disc to the front wheel.
	WARNING Whenever a wheel is installed and before moving the motorcycle, pump brakes to build brake system pressure. Insufficient pressure can adversely affect brake performance, which could result in death or serious injury. (00284a) WARNING After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
6.	Install the new front wheel to the front forks with lettering on the left side per the FRONT WHEEL, INSTALLATION instructions in the Service Manual.

REAR WHEEL INSTALLATION

1.	See Figure 2 for a list of items to retain for installation of the new rear wheel.
2.	Remove the rear wheel per the REAR WHEEL, REMOVAL instructions in the Service Manual.
3.	Disassemble, clean and inspect all parts to be re-used per Service Manual instructions.
4.	Re-assemble all saved components to the new rear wheel assembly. See REAR WHEEL, ASSEMBLY in the Service Manual.
	NOTICE Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c) WARNING Whenever a wheel is installed and before moving the motorcycle, pump brakes to build brake system pressure. Insufficient pressure can adversely affect brake performance, which could result in death or serious injury. (00284a) WARNING After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
5.	Install the rear wheel per the REAR WHEEL, INSTALLATION instructions in the Service Manual. the rear wheel. NOTE Apply two drops of Loctite® 262 (red) (Harley-Davidson part number 94759-99) to each of the five sprocket mounting screws. Follow the bolt torque procedure in your Service Manual or, if installing an accessory hardware kit, in the instruction sheet included with the hardware kit.

1	Axle (keep)
2	Screw (replace)
3	Rear brake disc (keep)
4	Right bearing spacer (keep)
5	Bearing (2) (replace)
6	Sleeve (replace)
7	Rear wheel
8	Left bearing spacer (keep)
9	Rear sprocket (keep)
10	Washer (keep)
11	Screw (keep)
12	Washer (keep)
13	Axle nut (keep)
14	Retainer (keep)

Figure 2. Rear Wheel

MAINTENANCE and CLEANING

Chrome parts must be maintained regularly to ensure that they keep their original shine and luster.

Clean heavily-soiled wheel surfaces using Harley Wheel and Tire Cleaner, Part Number 94658-98, applied with Harley Wheel and Spoke Brush, Part Number 43078-99.
Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner, Part Number 94683-99.
After cleaning and polishing, seal the finish with a good quality sealer such as Harley Glaze Polish and Sealant, Part Number 99701-84.

FRONT WHEEL SERVICE PARTS

See Figure 3 and Table 2.

Figure 3. Service Parts: Front Wheel

Table 2. Service Parts Table

Item	Description (Quantity)	Part Number
1	Wheel, Front, 19 x 2.5 inch	Not Sold Separately
2	Bearing (2)	9247
3	Valve stem	43157-83A
4	Sleeve	43641-01
5	Shoulder bolt	3762M
6	Washer, spring	6966M
Items mentioned in text, but not included in kit:
A	Front disc brake

REAR WHEEL SERVICE PARTS

See Figure 4 and Table 3.

Figure 4. Service Parts: Rear Wheel

Table 3. Service Parts Table

Kit	Item	Description (Quantity)	Part Number
Kit 41309-06	1	Rear wheel, 17 x 4.5 inch	Not Sold Separately
	2	Bearing (2)	9247
	3	Valve stem	43157-83A
	4	Sleeve, 1.0 inch	43517-00
	5	Screw	43567-92
Kit 41461-06	1	Rear wheel, 17 x 4.5 inch	Not Sold Separately
	2	Bearing (2)	9267
	3	Valve stem	43157-83A
	4	Sleeve, 3/4 inch	43608-00
	5	Screw	43567-92
Items mentioned in text, but not included in kit:
	A	Brake disc	Reference only