FL Touring Rear Fender with Conduit
J038712005-09-01
GENERAL
Kit Number
58702-02B, 59579-01B, 59579-99B, and 70522-06
Models
Table 1. Models
Kits | Models |
|---|---|
59579-99B | All 1999-2000 FL Touring models |
59579-01B | All 2001-2005 FL Touring (except 2004-2005 FLTRI and FLHRS/I) model motorcycles. |
58702-02B | All 2004-2005 FLTRI and FLHRS/I model motorcycles. |
70522-06 | Conduit, wire harness, self adhesive |
These kits are designed for installation or replacement on 1999-2007 Touring, 2003-2006 FLHRCI, 2005-2006 FLHRS/SI, and 2007 and later FLHR, FLHRS, and FLHRC model motorcycles.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
NOTE
Prior to installation of the new fender kit, you will need to remove/replace the tail light assembly, turn signal assembly, and fender tip light assembly, as per the Service Manual procedures.
There are no Service Parts available with this kit.
INSTALLATION
NOTE
Do NOT use chemicals to remove adhesive as damage to the paint surface may occur.
- Thoroughly clean the inside surface of the fender using soap and water until it is free of dirt, oil or other debris.
- Dry the surface, then wipe the area where conduit will be placed with Isopropyl Alcohol. Let it dry completely.
- Obtain the conduit strip from the kit. Fish the tail light, turn-signal and fender tip wiring through the conduit and plug into the appropriate connectors. (Refer to the applicable Service Manual for connector information).
- Refer to Figure 4 on Page 2 for conduit location. Note that the figure at the lower right-hand corner illustrates the correct relationship between conduit and fender.
- See Figure 1. After confirming proper location, remove the protective strip covering the adhesive on the conduit and lightly position the conduit in place (See Figure 2).
- See Figure 3. Using a wallpaper seam roller, press and roll along the conduit to purge the air from between the adhesive and fender.
- The adhesive will require 72 hours to fully cure. Do NOT pull or try to reposition the conduit during this time.
- To install rear fender and reconnect fender light harness, refer to applicable Service Manual.
NOTE
When performing the following Step, a Wallpaper Seam Roller (available at most home improvement stores) is recommended.
NOTE
Do NOT rub the conduit to adhere it to the fender. This will not remove all the air from between the adhesive and fender.
| 1 | Protective strip |
| 2 | Adhesive |
Figure 1. Remove Adhesive Backing
Figure 2. Position Conduit in Place
| 1 | Installing conduit |
| 2 | Removing air with wallpaper roller |
Figure 3. Installing Conduit Using Wallpaper Roller
| 1 | Adhesive conduit |
| 2 | Stud plate |
| 3 | T-stud cable clips (2) |
| 4 | Stamped fender clip |
| 5 | Cable strap |
| 6 | Distance from fender seat screw centerline and conduit, 1.43 in. (36.3 mm) |
| 7 | Distance from chrome base hole and conduit, 0.88 in. (22.4 mm) |
| 8 | Correct conduit to fender edge placement |
Figure 4. Rear Fender Conduit and Harness Routing