80-SPOKE 16-INCH FRONT WHEEL
J038822009-05-26
GENERAL
Kit Number
42952-04, 42958-04
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
Proper installation of this kit requires the separate purchase of the following parts which are available at a Harley-Davidson dealer:
- Wheel Bearing Remover and Installer (HD-44060)
- Wheel Installation Kit (See Service Parts Tables for part number)
The following Harley-Davidson Genuine Motor Accessories are recommended for proper maintenance and cleaning:
- Harley® Bright™ Chrome Cleaner (94683-99)
- Harley® Glaze™ Polish and Sealant (99701-84)
- Harley® Wheel and Spoke Brush (43078-99)
- Harley-Davidson® Wheel and Tire Cleaner (94658-98)
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
INSTALLATION
NOTICE
Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c)
Refer to the appropriate Service Manual for wheel removal and installation procedures.
NOTE
On Touring motorcycles the wheel should be installed so that the valve stem is on the right side of the motorcycle.
NOTE
On Softail® model motorcycles the wheel should be installed so that the valve stem is on the left side of the motorcycle.
See Figure 10. This kit contains the necessary parts for wheel installation, however, the following OE parts must be retained and reused when you install your new wheel:
- Axle
- Axle nut
- Brake disc
- Wheel spacers
WHEEL LACING PROCEDURE
NOTE
If only rim is to be replaced, tape spokes together to hold position on hub and remove spokes from rim. Install taped hub/spoke assembly to new rim and tighten spokes. Then remove tape and true wheels.
The nipple fitting of the spoke uses a standard T-30 TORX® bit for removal and installation. See Figure 1.
Figure 1. 80 Spoke Wheel Components
The 80 spoke wheel uses two lengths of spokes, located in inner and outer rows on the hub. See Figure 2.
| 1 | Inner spoke |
| 2 | Outer spoke |
Figure 2. Spoke Location on Hub
See Figure 3 and measure distance "A" to determine inner and outer spokes.
Outer Spoke: 5.19 inch (132 mm)
Inner Spoke: 5.59 inch (142 mm)
Figure 3. Spoke Length
| 1. | See Figure 4. Place the hub on table with brake disc side up. Insert a spoke in each hole of the outer row as shown. Angle spokes clockwise. |  Figure 4. Install Outer Spokes on Hub | ||||
| 2. | Center the rim over the hub assembly with the valve stem hole facing upward. | |||||
| 3. | See Figure 5. Using any outer row spoke, place the first spoke into the rim hole to the left of the valve stem hole on the upper half of the rim centerline. Loosely assemble the spoke nipple. | 
Figure 5. Install Outer Spokes | ||||
| 4. | Install the rest of outer row spokes in every fourth hole. Loosely assemble the spoke nipples. | |||||
| 5. | See Figure 6. Place the first inner row spoke into the hub. Angle the spoke counterclockwise crossing four outer row spokes. Loosely assemble the spoke nipple. |  Figure 6. Install Inner Spokes | ||||
| 6. | Install the inner row spokes into every fourth remaining hole above the rim centerline. Loosely assemble the spoke nipples. | |||||
| 7. | See Figure 7. Turn rim over so brake disc side faces down. Place any outer row spoke into hub. Angle spoke counter-clockwise and place into rim hole angled to accept it. Loosely assemble the spoke nipple. |  Figure 7. Install Outer Spokes | ||||
| 8. | Place the remaining outer row spokes, angled counterclockwise, into hub and rim. Loosely assemble the spoke nipples. | |||||
| 9. | Insert inner row spoke into hub and angle spoke clockwise, crossing over 4 outer row spokes. Place spoke into appropriate rim hole. Loosely assemble the spoke nipple. | |||||
| 10. | See Figure 8. Install remaining inner row spokes. Loosely assemble the spoke nipples. | |||||
| 11. | Tighten spoke nipples to 2.2–4 N·m (19–35 in-lbs). |
Figure 8. Install Inner Spokes
TRUING LACED WHEELS
The rim must be trued both laterally and radially. If new bearings were installed, wheels may be trued with only the bearings and center spacer installed. See Figure 9 and Table 1 for the proper offset dimensions for your wheel.
| 1 | Brake Disc Side |
Figure 9. Offset Dimension
Table 1. Wheel Offset Dimensions
Kit Number | "A" | "B" |
|---|---|---|
42958-04 | 1.17 inch (29.8 mm) | 0.93 inch (23.5 mm) |
42952-04 | 1.21 inch (30.7 mm) | 1.21 inch (30.7 mm) |
See TRUING LACED WHEELS the Service Manual for your model motorcycle.
Bearing Replacement
The left side of the wheel is the primary bearing side. When installing replacement bearings, install this bearing first, referring to the applicable Service Manual and using a WHEEL BEARING REMOVER/ INSTALLER, Part Number HD-44060.
MAINTENANCE AND CLEANING
Chrome parts must be maintained regularly to ensure that they keep their original shine and luster.
- Clean heavily-soiled wheel surfaces using Harley Wheel and Tire Cleaner, Part Number 94658-98 applied with Harley Wheel and Spoke Brush, Part Number 43078-99.
- Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner, Part Number 94683-99.
- After cleaning and polishing, seal the finish with a good quality sealer such as Harley Glaze Polish and Sealant, Part Number 99701-84.
SERVICE PARTS
Figure 10. Service Parts: 80-Spoke 16-inch Front Wheel
Table 2. Service Parts: 80-Spoke 16-inch Front Wheel Kits
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Wheel, 80 spoke | Not Sold Separately |
2 | Bearing (2) | |
Kit 42958-04 | 9267 | |
Kit 42952-04 | 9247 | |
3 | Sleeve, bearing spacer | |
Kit 42958-04 | 43608-00 | |
Kit 42952-04 | 43517-00 | |
4 | Hub cap (for Kit 42958-04) | 44614-03 |
5 | Spacer, wheel (for Kit 42958-04) | 43617-00A |
6 | Brake disc | Reference Only |
7 | Brake disc screws (10) | 3655A |
Rim strip (not shown) | 43147-40 | |
8 | Spoke and nipple kit (contains 20 inner spokes, 20 outer spokes and 40 nipples) | Not Sold Separately |
9 | Rim | 43087-04 |
10 | Hub Assembly for Kit 42958-04 (includes bearings and spacer) | 41130-04 |
Hub Assembly for Kit 42952-04 (includes bearings and spacer) | 40990-04 |