REACTOR CHROME WHEEL KITS

J033462004-04-28

GENERAL

Kit Numbers

43215-04 AND 43219-04

Models

These kits fit all 2000 and later VRSC (V-Rod®) model motorcycles.

Kit 43215-04 contains a chrome rear wheel.
Kit 43219-04 contains a chrome front wheel.

Kit Contents

See Figure 3 and Table 1.

These kits contain the necessary parts for wheel installation. However:

Kit 43215-04 (rear wheel) you will need to save the axle, axle adjuster, axle nut, "E"-clip, brake disc, compensator components, wheel spacers, drive pulley with related hardware, and the valve cap for re-installation. Save the tire and valve stem if not being replaced.
Kit 43219-04 (front wheel) you will need to save the axle, axle nut and washer, brake discs, and spring washers, wheel spacers, and the valve cap for re-installation. Save the tire and valve stem if not being replaced.

NOTE

This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.

INSTALLATION

Rear Wheel

WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

Refer to the Service Manual and follow the MAXI-FUSE instructions to remove the right side cover and maxi-fuse. Proceed to Step 2 for the wheel being replaced.
See Figure 1. Remove the rear wheel per the REAR WHEEL, REMOVAL instructions in the Service Manual.
Disassemble, clean and inspect all parts to be re-used per Service Manual instructions.
Re-assemble all saved components to the new chrome rear wheel assembly. See REAR WHEEL, ASSEMBLY in the Service Manual.
Using the Torx® shoulder bolts from the kit, and the saved spring washers fasten the brake discs to the same side of the wheel from which they were removed.
Install the new wheel to the rear fork with lettering on the left side per the REAR WHEEL, INSTALLATION instructions in the Service Manual. Proceed to RETURN MOTORCYCLE TO SERVICE.

NOTICE

Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c)

1	Axle (keep)
2	Axle adjuster (keep)
3	Axle nut (keep)
4	"E"-clip (keep)
5	Spacer (3) (keep)
6	Torx screw (5) (replace)
7	Brake disc (keep)
8	Wheel assembly (replace)
9	Valve cap (keep)
10	Compensator bowl (keep)
11	Compensator cushion (keep)
12	12 pt screw (keep)
13	Lockwasher (5) (keep)
14	Sprocket assembly (keep)

Figure 1. Rear Wheel Removal

Front Wheel

WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

1.	Refer to the Service Manual and follow the MAXI-FUSE instructions to remove the right side cover and maxi-fuse. Proceed to Step 2 for the wheel being replaced.
2.	See Figure 2. Remove the front wheel per the FRONT WHEEL, REMOVAL instructions in the Service Manual.
3.	Re-assemble all saved components to the new chrome front wheel assembly. See FRONT WHEEL, ASSEMBLY in the Service Manual.
	NOTICE Do not re-use brake disc/rotor screws. Re-using these screws can result in torque loss and damage to brake components. (00319c)
4.	Using the Torx® shoulder bolts from the kit, and the saved spring washers fasten the brake discs to the same side of the wheel from which they were removed.
5.	Install the new wheel to the front forks with lettering on the left side per the FRONT WHEEL, INSTALLATION instructions in the Service Manual. Proceed to RETURN MOTORCYCLE TO SERVICE.

Return Motorcycle to Service

Refer to the Service Manual and follow the MAXI-FUSE instructions to replace the maxi-fuse and right-side cover.

WARNING

Whenever a wheel is installed and before moving the motorcycle, pump brakes to build brake system pressure. Insufficient pressure can adversely affect brake performance, which could result in death or serious injury. (00284a)

WARNING

After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)

1	Axle (keep)
2	Spacer (2) (keep)
3	Brake disc (2) (keep)
4	Torx shoulder bolt (10) (replace)
5	Spring washer (10) (keep)
6	Wheel assembly (replace)
7	Valve cap (keep)
8	Axle washer (keep)
9	Axle nut (keep)

Figure 2. Front Wheel Removal

Maintenance and Cleaning

Chrome parts must be maintained regularly to ensure that they keep their original shine and luster.

Clean heavily-soiled wheel surfaces using Harley Wheel and Tire Cleaner, part number 94658-98, applied with Harley Wheel and Spoke Brush, part number 43078-99.
Thoroughly clean chrome with a good quality chrome cleaner, such as Harley Bright Chrome Cleaner, part number 94683-99.
After cleaning and polishing, seal the finish with a good quality sealer such as Harley Glaze Polish and Sealant, part number 99701-84.

Bearing Replacement

On the front wheel, the left side of the wheel is the primary bearing side.

On the rear wheel, the right (brake disk) side of the wheel is the primary bearing side.

When installing replacement bearings, install the primary bearing first, referring to SEALED WHEEL BEARINGS in the Service Manual and using a WHEEL BEARING REMOVER/ INSTALLER, Part Number HD-44060.

SERVICE PARTS

Figure 3. Service Parts: Reactor Chrome Wheels

Table 1. Service Parts Table

Kit 43215-04 (Chrome Rear Wheel)			Kit 43219-04 (Chrome Front Wheel)
Item	Description (Quantity)	Part Number	Item	Description (Quantity)	Part Number
1	Wheel sub-assembly, rear (includes items 2 through 7)	Not Sold Separately	9	Wheel sub-assembly, front (includes items 10 through 15)	Not Sold Separately
2	Wheel, 18 in, rear (chrome)	Not Sold Separately	10	Wheel, 19 in, front (chrome)	Not Sold Separately
3	Bearing, ball (2)	9247	11	Bearing, ball (2)	9247
4	Sleeve, bearing spacer	43704-01	12	Sleeve, bearing spacer	43641-01
5	Label, rim (not shown)	43251-80A	13	Label, rim (not shown)	43251-80A
6	Valve stem (includes nut)	43157-83A	14	Valve stem (includes nut)	43157-83A
7	Nut, hex	54321-85	15	Nut, hex	54321-85
8	Screw, pan head, Torx (5)	43567-92	16	Sholder bolt, Torx (10)	3762M
			A	Existing washer (keep)
			B	Existing valve cap (keep)
			C	Existing screw (keep)