1. | Remove the saddlebags. | |||||||||||
2. | On models equipped with Tour Paks, remove Tour Pak and luggage rack according to Service Manual instructions. | |||||||||||
3. | On 1997 and Later models, remove the air fitting(s) from the bracket and discard the bracket. | |||||||||||
4. | On FLHTC models, and 1996 and earlier FLHT models, install FLHR-style license-plate bracket, part number. 47440-92, in place of the license-plate bracket removed with luggage rack. | |||||||||||
5. | See Figure 1. Remove and discard the three screws from each side of the motorcycle. Note the fastener configurations described in the illustration. Keep the spacer for saddlebag and bracket installation. NOTE If the end of a 1-inch screw (3) contacts the fender during installation, use the 3/4-inch long screws (4) from this kit. | |||||||||||
6. | See the Service Parts illustration. Assemble the docking hardware as shown. a. Install mounting brackets on each side of the motorcycle. The right-side bracket (8) has two extra mounting holes for 1997-2001 air fittings. 2002 and 2003 models are equipped with one air fitting, however on 2003 and later models the air fitting must must be relocated to the (forward) front hole on the LEFT-HAND side bracket. b. Use the 5/16-18 x 1-inch screws (3) in the upper two holes with two chrome washers (2) placed on each screw and between the mounting bracket and the saddlebag support bracket. These chrome washers replace the rear docking kit bracket that is not installed on this application. c. Install a 5/16-18 flange locknut (6) behind the screw that does not screw into a weld nut. Torque to 15-19 ft-lbs (20.3-25.8 Nm). |
Figure 1. Stock Bolt Removal | ||||||||||
7. | Install on each side of the motorcycle a 1/4-20 x 7/8 in. screw (1) and stock washer through the bottom hole of the mounting bracket and the saddlebag support bracket. Torque the fastener to 10-14 ft-lbs (13.6-19.0 Nm). |
Figure 2. Airhose Routing on 2003 Models Figure 3. Proper Alignment of Latch in Right-Side Docking Point (Viewed from Rear) | ||||||||||
8. | On 1997-2002 models, fasten the air fittings through the lowest two holes in the right-side bracket. On 2003 and later models, See Figure 2. Remove the left side shock air hose from the air valve and reroute it underneath the top shock mount. Locate the rear unused hole in the underside of the fender strut, just in front of the left shock. Use a tie wrap (HD Part Number 10073) to anchor the air hose to this hole and prevent it from getting a kink or getting pinched. Reinstall the air hose to the air valve and install the air valve in the bottom front hole of the left-hand bracket. Add air to the shocks according to the applicable Service Manual. | |||||||||||
9. | See the Service Parts illustration and Figure 3. Fasten docking points (9) and spacers (12) to the mounting brackets as shown, on each side of the motorcycle, using buttonhead screws (10), washers (2), and locknuts (7). Leave the locknuts slightly loose for docking-point adjustment in step 10. |
Item numbers match numbers in Service Parts Illustration | |
---|---|
2 | Washer |
7 | Locknut |
8 | Rear mounting bracket |
9 | Rear docking point |
10 | Screw |
12 | Spacer |
Items mentioned in text, but not included in kit. (Reference only) | |
A | Bracket P/N 53805-99 from detachable backrest kit |
B | Backrest side plate |
C | Backrest latch |
D | Neck |
E | Raised surface of docking point |
1 | Kit 53127-96B, Detachable Rear Docking Hardware Kit |
2 | Kit 53746-97A, Two-Up Detachable Rack Front Docking Kit |
3 | Kit 53450-97C, Detachable Passenger Backrest Docking Kit |
4 | Kit 53104-97A, Detachable Front Docking Hardware Kit |
5 | Saddlebag support bracket |
1 | Replace spacer 53747-97, included in kit 53746-97A, with spacer from this kit when installing with FLHR Rear Docking Kit |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Screw 1/4-20 x 7/8 inch (2) Attach mounting brackets and saddlebag mounting brackets to fender supports | 3802W |
2 | Chrome washer, 3/8 inch (10) 10 used without Rear Docking Kit 53746-97A; 2 used with Rear Docking Kit | 94067-90T |
3 | Screw, 5/16-18 x 1.0 inch (4) Attach two top holes, in mounting brackets, to fender supports | 4017 |
4 | Screw, 5/16-18 x 3/4 inch (4) To replace item 3 if 1.0 inch screw is too long | 3987 |
5 | Spacer (2) Install with Rear Docking Kit 53746-97A;replaces spacer 53747-97 | 53760-97 |
6 | Locknut, flange (2) Install under fender | 7531 |
7 | Locknut (2) Attaches docking points to mounting brackets | 7667 |
8 | Mounting bracket, right side Mounting bracket, left side (not shown) | 53759-96B 53758-96C |
9 | Docking point (2) | 53684-96A |
10 | Screw, buttonhead, 3/8-16 x 2.0 inch (2) Fasten docking points to mounting brackets | 4118 |
11 | Tie wrap (not shown) | 10073 |
12 | Spacer (2) | 6532 |
Additional items, not part of kit 53450-97C: | ||
13 | Docking point from kit 53746-97A | |
*14 | Stock spacer | |
*15 | Stock saddlebag mounting bracket | |
*16 | Stock Saddlebag support bracket | |
17 | Rear docking-point bracket from kit 53127-96B | |
* Items with asterisk are stock (original equipment) items | ||
Model Specific Information | ||
A | Use one additional chrome washer (two total, item 2) at each top-bolt location, on both sides of the vehicle, on vehicles not equipped with kit 53746-97A. | |
B | Use the front hole in bracket for 1997 and later models. | |
C | Use the rear hole in the bracket for 1994-1996 models. | |
D | On 1997-2002 models, install air fitting(s) on right side as shown. On 2003 and later models, install air fitting on the left side bracket. |