FXST SOFTAIL SADDLEBAG KIT
J043642007-03-08
GENERAL
Kit Number
90225-08XX
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
Proper installation of this kit requires the separate purchase of the following items which are available from a Harley-Davidson dealer.
- Loctite® 243 Threadlocker and Sealant - Blue (99642-97)
- Terminal Pick Tool (HD-41475-100)
Models equipped with detachable sissy bar or luggage rack require the additional purchase of Softail Hard Saddlebag Hardware Kit (53075-03).
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Kit Contents
This saddlebag kit includes the following kits and assemblies:
Table 1. Kit Contents
Kit/Assembly | Figure/Table |
|---|---|
Saddlebag Bracket Kit (90227-06A) | Figure 19, Table 2 |
Saddlebag Bracket Hardware Kit (90052-03A) | Figure 19, Table 3 |
Turn Signal Wiring Kit (72509-00) | Figure 20, Table 3 |
Saddlebag Assembly, L.H. (90026-XX) | Figure 21, Table 4 |
Saddlebag Assembly, R.H. (90027-XX) | Figure 21, Table 4 |
WARNINGDo not exceed saddlebag weight capacity. Put equal weight in each bag. Too much weight in saddlebags can cause loss of control, which could result in death or serious injury. (00383a)
NOTE
Maximum weight capacity is 7 lbs (3.18 Kg) in each saddlebag.
PREPARE FOR SERVICE
| 1. | Remove seat according to the instructions in the Service Manual. | |
| WARNING To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a) WARNINGDisconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) | ||
| 2. | Disconnect battery cables, negative (-) cable first. |
REMOVAL
Remove Turn Signals
| 1. | Locate and separate tail lamp connector (8-place multilock) under seat. Then remove wires from connector. Refer to AMP MULTILOCK ELECTRICAL CONNECTORS in Service Manual. | |||||||||||||||||
| 2. | See Figure 1. Remove two screws and tail lamp lens (1) from base (2). | |||||||||||||||||
| 3. | See Figure 2. Using a Terminal Pick Tool (1), depress locking tabs and remove turn signal connectors (2-place) (2, 3). Save connectors for kit installation. Refer to AMP MULTILOCK ELECTRICAL CONNECTORS in Service Manual. | |||||||||||||||||
| 4. | Remove wires from turn signal connectors. Take note of terminal location for proper reassembly. | |||||||||||||||||
| 5. | See Figure 3. Remove turn signal wiring (1, 2) from clips (3) under rear of fender and pull wires out. NOTE When performing Steps 6 through 11, complete for one side before continuing to the opposite side. This will secure the fender during removal. | 
Figure 1. Remove Tail Lamp Lens 
Figure 2. Remove Turn Signal Connectors | ||||||||||||||||
| 6. | See Figure 4. Remove rear screws (1) from fender support. | |||||||||||||||||
| 7. | Loosen but do not remove two front screws (2) from fender support. | |||||||||||||||||
| 8. | Gently pull turn signal wiring out through rear fender. | |||||||||||||||||
| 9. | Remove turn signal mount hardware (3, 4) from fender support then remove turn signal from mount (5). | |||||||||||||||||
| 10. | Carefully pull turn signal wiring out through turn signal mount. Discard mount. | |||||||||||||||||
| 11. | Install fender support on rear fender using original screws and snug into place. | 
Figure 3. Turn Signal Wires and Clip (Bottom View) 
Figure 4. Fender Support Hardware |
Remove Passenger Footpeg and Splash Guard
| 1. | See Figure 5. Remove screw on inboard side and lift tabs to release splash guard. | |||||||||||||||||||
| 2. | Unclip splash guard from front of swingarm. | |||||||||||||||||||
| 3. | Slide splash guard upward inside wheel well to provide access to footpeg support bolt. | |||||||||||||||||||
| 4. | See Figure 6. Remove passenger footpeg (1) from footpeg support (2) by removing pin (3), wave washer (4), and clip (5). Save parts for kit installation. | |||||||||||||||||||
| 5. | Remove nut from bolt on inboard side of frame (left side) and muffler support (right side). | |||||||||||||||||||
| 6. | Remove bolt (6, 7) that runs through footpeg support to remove support. Discard bolt. | 
Figure 5. Splash Guard and Passenger Footpeg 
Figure 6. Passenger Footpeg Mounting (Right Side) |
ASSEMBLY
NOTE
Proper installation of this kit requires that the tasks be completed for one side of the motorcycle first before continuing to the opposite side.
Assemble Relocation Bracket and Turn Signals
| 1. | See Figure 7. Route lamp wiring through turn signal relocation bracket. | 
Figure 7. Route Wiring into Relocation Bracket | ||||
| 2. | For 2-3/8 Inch Signal Lamp: a. See Figure 8. Apply Loctite 243 (blue) to threads of screw. b. Install turn signal to relocation bracket (1) using screw (2), lockwasher (3), and spacer (4). Spacer should be installed between lamp and relocation bracket. |
| 1 | Relocation bracket |
| 2 | Screw (4092) |
| 3 | Lockwasher (7041) |
| 4 | Spacer (65849-01) |
Figure 8. Install 2-3/8 Inch Turn Signals
SADDLEBAG BRACKET INSTALLATION
NOTE
Proper installation of this kit requires that the tasks be completed for one side of the motorcycle first before continuing to the opposite side.
Install Saddlebag Support Hanger and Turn Signal Relocation Bracket
| 1. | See Figure 9. Install saddlebag support hanger (1) to fender support (2) and fender using two screws (3) and original stud plate. | |||||||||||||||||
| 2. | Tighten screws to 27 ft-lbs (37 Nm). | |||||||||||||||||
| 3. | If docking hardware is used, install docking points (4) between fender support and saddlebag support hanger. | |||||||||||||||||
| 4. | Press chrome plug (5) from wiring kit into hole to cover original turn signal location. | |||||||||||||||||
| 5. | Obtain turn signal and relocation bracket previously assembled. | 
Figure 9. Install Saddlebag Support Hanger 
Figure 10. Install Turn Signal and Relocation Bracket | ||||||||||||||||
| 6. | See Figure 10. Install turn signal and relocation bracket (1) to saddlebag support hanger using two screws (2) and nuts (3). |
Install Forward Support Bracket to Frame
- See Figure 11. Align footpeg support (1) with hole in frame.
- Insert bolt (2) through footpeg support and frame. Threads should be exposed approximately 1/2 in. on inner side of frame.
- Install forward support bracket (3) onto bolt.
- Install shoulder washer (See Figure 19 , Item 14) with shoulder oriented toward bracket.
- Using socket wrench extension (4) install nut (5) onto bolt and finger tighten.
| 1 | Footpeg support |
| 2 | Bolt, 3 in. (4851) |
| 3 | Forward support bracket |
| 4 | Socket wrench extension |
| 5 | Locknut |
Figure 11. Install Forward Support Bracket and Footpeg Support (Right Side Shown)
Install Forward Support Bracket to Saddlebag Support Hanger
NOTE
See Figure 12. If docking hardware is installed, use the inner two holes (1) to mount the forward support bracket (2) to the saddlebag support hanger (3). If docking hardware is not installed, use the outer two holes (4).
- See Figure 19. Install two screws (8) through saddlebag support hangers (1, 2) and into forward support bracket (5, 6). Secure with nuts (9). Tighten nuts to 10 ft-lbs (13.1 Nm).
- Tighten nuts (15) on forward support bracket (3) to 25-30 ft-lbs (34-41 Nm).
- Install rubber isolator (16) over saddlebag support hangers (1, 2) with "flat" side facing down.
| 1 | Inner holes |
| 2 | Forward support bracket |
| 3 | Saddlebag support hanger |
| 4 | Screw (outer holes) (3540) |
| 5 | Rubber isolator |
Figure 12. Install Forward Support Bracket to Saddlebag Support Hanger
Install Passenger Footpeg and Splash Guard
- See Figure 6. Install passenger footpeg (1) to footpeg support (2) using original pin (3), wave washer (4), and clip (5).
- See Figure 5. Slide splash guard downward inside wheel well to its original position.
- Clip splash guard onto front of swingarm.
- Install screw on inboard side and push down on tabs to secure splash guard.
ROUTE TURN SIGNAL WIRING
| 1. | See Figure 20. Install terminals in turn signal connectors (2-place) at locations previously noted. Refer to AMP MULTILOCK ELECTRICAL CONNECTORS in Service Manual. | |||||||||||
| 2. | Connect socket half of turn signal connector to pin half on wire harness (2). | |||||||||||
| 3. | Remove adhesive backing from two clips and install to support plate. | |||||||||||
| 4. | Route wiring from relocation bracket along support plate and bend clip tabs to capture wiring. | |||||||||||
| 5. | See Figure 13. Continue routing up the inside of saddlebag support hanger (1) and fasten turn signal wiring (2) to hanger using cable straps (3). Clip excess plastic from ends of straps. | |||||||||||
| 6. | Remove adhesive backing from two clips (4) and install to bottom of fender support (5). Insert wiring into each clip and bend tabs to capture wiring. | 
Figure 13. Route Wiring and Install Straps and Clips | ||||||||||
| 7. | Continue to route wiring under fender support and around front of fender to turn signal wire connector (right side of fender under seat). | |||||||||||
| 8. | Install signal wiring terminals to turn signal connector. Refer to AMP MULTILOCK ELECTRICAL CONNECTORS in Service Manual. | |||||||||||
| 9. | Complete the following steps if the power wire is too short to reach the turn signal connector connector after routing. Refer to SEALED BUTT SPLICE CONNECTORS INSTALLATION in Service Manual. | |||||||||||
| 10. | See Figure 1. Install tail lamp lens (1) on base (2) using two screws. | |||||||||||
| 11. | Tighten screws to 20-24 in-lbs (2.3-2.7 Nm). |
SADDLEBAG INSTALLATION
| 1. | See Figure 14. Install rubber grommets (1) into holes inside of saddlebag. | |||||||||||
| 2. | Install spacer (2) into each of the grommets. | |||||||||||
| 3. | See Figure 15. Hold saddlebag (1) up to hanger (2) and locate spacer (3) between saddlebag and support hanger. | 
Figure 14. Install Grommets and Spacers 
Figure 15. Install Spacer | ||||||||||
| 4. | See Figure 19. Install screw (20) and washer (21) from side saddlebag, through spacer (19). Then install nut (9), finger tight. | |||||||||||
| 5. | Install screw, washer, and spacer for remaining hole in saddlebag and hanger. | |||||||||||
| 6. | Make sure saddlebag is properly aligned and tighten screws and nuts securely. |
RETURN TO SERVICE
Install Reflectors
NOTE
Red reflectors are included in this kit and must be installed to meet domestic and international requirements.
WARNINGFederal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b)
| 1. | See Figure 16. Position reflector approximately 7 in. (179 mm) from saddlebag front and 1/4 in. (6 mm) from lip of saddlebag bottom. | |||||
| 2. | Using a 50/50 isopropyl alcohol/water solution, throughly clean the surface where the reflector will be installed. | |||||
| 3. | Allow the surface to dry completely before continuing. | |||||
| 4. | Remove the adhesive backing and install reflector on saddlebag. | |||||
| 5. | Let the adhesive cure for at least 24 hours at no less than 60°F (16°C). | |||||
| 6. | Repeat steps for opposite side. | 
Figure 16. Install Reflector on Saddlebag |
Hinge Replacement (Optional)
NOTE
Saddlebags are shipped with hinge and tether for raising and lowering lid. However, due to various styles of seat or accessories installed, it may be preferable to replace existing hinge with optional hinge provided in kit which allows complete removal of lid.
| 1. | See Figure 17. Remove screws (1, 2) securing tether to saddlebag lid and base. | |||||||||||||
| 2. | Remove tether (3) from saddlebag. | |||||||||||||
| 3. | See Figure 18. Remove and save C-clip and pin (1) from hinge. Separate saddlebag lid from body. | |||||||||||||
| 4. | Remove and save two screws (2) securing hinge to saddlebag lid. | |||||||||||||
| 5. | Slide hinge (3) out from under rubber seal. | 
Figure 17. Remove Tether 
Figure 18. Remove Hinge | ||||||||||||
| 6. | See Figure 19. Slide hinge (23) under rubber seal and fasten hinge half to saddlebag lid using screws ( Figure 18 , Item 2) previously removed. Tighten screws securely. | |||||||||||||
| 7. | See Figure 18. Install pin to hinge and secure with C-clip. | |||||||||||||
| 8. | Install saddlebag lid to base by aligning hinge halves and close lid. Pull up on front of lid to make sure lid is fastened securely. |
Final Assembly
WARNINGConnect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a)
| 1. | Connect battery cables, positive (+) cable first. | |
| WARNING After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b) | ||
| 2. | Install seat according to the instructions in the Service Manual. | |
| WARNING Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a) | ||
| 3. | Check turn signals for proper operation. | |
| 4. | Check tail light for proper operation. |
SERVICE PARTS
Figure 19. Service Parts: Saddlebag Bracket Kit (90227-06A) and Hardware Kit (90052-03A)
Table 2. Service Parts Table
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Hanger, saddlebag support L.H. | 90177-00 | 14 | Washer, shoulder (2) | 5816 | |
2 | Hanger, saddlebag support R.H. | 90160-00 | 15 | Locknut, 3/8-16 (6) | 7601 | |
3 | Relocation bracket, L.H. | 90414-00 | 16 | Isolator, rubber (2) | 90267-00 | |
4 | Relocation bracket, R.H. | 90415-00 | 17 | Grommet, rubber (4) | 90148-00 | |
5 | Bracket, forward support L.H. | 90412-06 | 18 | Spacer, steel (4) | 90186-00A | |
6 | Bracket, forward support R.H. | 90413-06A | 19 | Spacer (4) | 90175-00 | |
7 | Bolt, 3/8-18 x 1-3/8 in. (4) | 1002 | 20 | Screw, 5/16-18 x 1-3/8 in. (4) (without detachables) | 4214 | |
8 | Screw, 5/16-18 x 5/8 in. (12) | 3540 | Screw, 5/16-18 x 2-1/4 in. (4) (with detachables) | 4134A | ||
9 | Locknut, 5/16-18 (8) | 7739 | 21 | Washer, 5/16 (4) | 6213 | |
10 | Screw, 5/16-18 x 3/4 in. (2) (2-3/8 in. turn signal) | 4092 | 22 | Reflector, red (2) | 59173-00 | |
11 | Lockwasher (2) (2-3/8 in. turn signal) | 7041 | 23 | Hinge (2) | 90229-00 | |
12 | Spacer (2) (2-3/8 in. turn signal) | 65849-01 | Saddlebag Bracket Kit (90227-06A) includes Items 1-6. Saddlebag Bracket Hardware Kit (90052-03A) includes Items 7-23. | |||
13 | Bolt, 3/8-16 x 3 in. (2) | 4851 | ||||
Figure 20. Service Parts: Turn Signal Wiring Kit (72509-00)
Table 3. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Chrome plug (2) | 53830-00 |
2 | Wire harness (2) | 70508-00 |
3 | Clip, adhesive (8) | 10102 |
4 | Strap, cable (10) | 10006 |
5 | Connector, sealed butt (5) | 70586-93 |
6 | Strap, ground (2) (not used) | 70507-00 |
7 | Plug, button (4) | 68446-00 |
Figure 21. Service Parts: Saddlebag Assemblies (90026-07XX L.H. and 90027-07XX R.H.)
Table 4. Service Parts Table
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
Saddlebag assembly, L.H. (includes Items 1 through 24) | 20026-07XX | 13 | Gasket | 90230-00 | ||
Saddlebag assembly, R.H. (includes Items 1 through 24) | 20027-07XX | 14 | Loop latch | 90231-00 | ||
1 | Retaining ring | 11015 | 15 | Bracket, latch | 90232-00 | |
2 | Screw, M6-6H (2) | 1394 | 16 | Lockset, saddlebag | 90235-00A | |
3 | Screw, #10-24 x 3/8 in. (6) | 3018 | 17 | Cover latch assembly | 90237-00 | |
4 | Screw, pan head machine (2) | 3595 | 18 | Lid, saddlebag (left) | 90261-00 | |
5 | Screw, hi-lo (8) | 3596 | Lid, saddlebag (right) | 90260-00 | ||
6 | Tether | 53633-00 | 19 | Base, saddlebag (left) | 90264-00 | |
7 | Washer, spring curved (2) | 6970 | Base, saddlebag (right) | 90262-00 | ||
8 | Nut, flange (2) | 7878 | 20 | Bracket, upper tether | 90417-00 | |
9 | Latch assembly | 90166-00 | 21 | Bracket, lower tether | 90418-00 | |
10 | Catch, hinge | 90172-00 | 22 | Key set (specify code) | 90234-00 | |
11 | Pin | 90173-00 | 23 | Screw, TORX T30 1/4-20 x 3/8 in. | Not Sold Separately | |
12 | Hinge, hook bracket | 90176-00 | 24 | Label, saddlebag (location shown) | Not Sold Separately |