1. | Remove the original equipment (OE) dipstick from the filler neck. |
Figure 1. Dipstick Components (Bottom View) | ||||||||||
2. | See Figure 1. Lightly oil the "O"-ring around the plastic collar of the new LCD dipstick. | |||||||||||
3. | See Figure 2. Orient the dipstick so that the display window is horizontal and readable from left to right, with the Bar & Shield logo to the left (toward the rear of the vehicle). Install the dipstick in same manner as the stock dipstick. |
1 | Bar and Shield (Softail Models) |
2 | Readout (Softail Models) |
3 | Rubber button (Softail Models) |
4 | Bar and Shield (Sportster Models) |
5 | Readout (Sportster Models) |
6 | Rubber button (Sportster Models) |
1 | Readout portion |
2 | Wiring |
3 | Slotted setscrew |
4 | Steel portion |
5 | Threads |
1. | See Figure 3. Use a small screwdriver to remove (or back out completely) the single slotted set screw on the underside of the dipstick. NOTE Be extremely careful when separating the upper and lower display body assemblies. | |||||||||||
2. | While holding the upper (chrome readout) portion of the dipstick display body, twist the lower steel portion (unthreading
counterclockwise) from the plastic collar. When reaching the end of the threads, be extremely careful not to strain the wiring while gently separating the upper and lower dipstick assemblies. NOTE To remove the battery, you will need either a "mechanics' pick" or you will need to fashion a tool for removing the battery. A paper clip with one end bent 90 degrees at approximately 3/8 inch (10 mm) will work. |
Figure 4. Battery Removal | ||||||||||
3. | See Figure 4. Look down inside the upper housing and note the two clips securing the battery in place. Locate the clip with the Red dot. Note the battery orientation. | |||||||||||
4. | Using a mechanics' pick or modified paper clip, carefully insert the tool under the battery at the point of the red dot and gently pry out. Be very careful not to break the clips. | |||||||||||
5. | When the battery is free of the clips, turn the collar to the side and let the battery fall out. Discard the battery. | |||||||||||
6. | Install a new battery (with the negative side facing the circuit board, and the positive-side facing the opening) into the collar and gently center it between the two clips. |
Figure 5. Reassemble Dipstick | ||||||||||
7. | See Figure 5. Insert the lower threaded steel portion (1) of the dipstick into the collar as far as possible, then begin threading (turning clockwise) until the steel portion is completely butted up against the plastic collar (2) NOTE Apply Loctite® 243 (blue) (Harley-Davidson part number 99642-97) to the set screw prior to installation. | |||||||||||
8. | Install the slotted setscrew into the underside of the dipstick and tighten securely. | |||||||||||
9. | Insert the dipstick into the filler neck. See Installation. | |||||||||||
10. | Check for proper operation by pressing the rubber button on the front face. |