| 1. | Remove the right side cover and maxi-fuse. | |
| 2. | Follow the Service Manual instructions to remove the air box cover. | |
To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a) Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a) | ||
| 3. | Disconnect the battery, negative (-) cable first. |
| 1. | Follow the Service Manual THROTTLE BODY procedure to remove the throttle body. | |
| 2. | Follow the Service Manual ALTERNATOR procedure to remove the alternator cover. | |
| 3. | See Figure 2. Break the cam cover fasteners loose in the sequence shown, and remove the cover. | Figure 2. Cam Cover Fastener Removal Sequence |
| 4. | Follow the Service Manual TOP END DISASSEMBLY: CAM DRIVE REMOVAL procedure to remove the cam drive and the cams. | |
| 5. | Inspect the following components for service wear limits or wear indicators and replace as required: |
| 6. | Remove the breather tube/ "O"-ring and set aside for installation on the new Screamin' Eagle Pro front cylinder head. | |
| 7. | Follow the Service Manual CYLINDER HEAD SERVICE: HEAD DISASSEMBLY procedure to remove the cylinder heads. | Figure 3. Cylinder Head with Numbered Tappets |
| 8. | See Figure 3. Clean the oil film from the tappets. Number each tappet with the number cast in the cylinder head. | |
| 9. | Remove the tappets and valve shims. | |
| 10. | Inspect the tappets and shims for wear indicators, and replace as required. Set aside for re-installation in the same location. |
| 1. | Follow the Service Manual CAM DRIVE procedure to assemble the triple gear, primary chain and fixed tensioners. | |
| 2. | Follow the Service Manual CYLINDER HEAD SERVICE: HEAD ASSEMBLY procedures. Search the procedure for installing the valve shims and tappets, and continue to install the cams and cam journal caps on the Screamin' Eagle Pro cylinder heads. Tighten to specification. | |
| 3. | Continue to follow the procedure and measure valve lash. If required, use a copy of the Valve Lash Calculation Worksheet found in the Appendix of the Service Manual. Adjust the valve lash following the Service Manual VALVE LASH: LASH MEASUREMENT and LASH ADJUSTMENT procedures. | |
| 4. | Follow the Service Manual CYLINDER HEADS: INSTALLATION procedure to install the Screamin' Eagle Pro cylinder heads. | |
| 5. | Follow the Service Manual ENGINE: INSTALLING AND TIMING THE CAMS procedure to time the cams to the cam drive. | |
| 6. | Follow the Service Manual VALVE LASH: LASH MEASUREMENT procedures to verify the valve lash. | |
| 7. | If required, use a copy of the Valve Lash Calculation Worksheet found in the Appendix of the Service Manual. Adjust the valve lash following the Service Manual VALVE LASH: VERIFY CAM TIMING and LASH ADJUSTMENT procedures. | |
| 8. | After verifying lash adjustment, install and tighten the spark plugs to 23 N·m (17 ft-lbs). | |
| 9. | Continue the Service Manual INSTALLING AND TIMING THE CAMS procedure to install the gaskets and cam covers. | |
| 10. | Install the rotor shell with the integral ball clutch. | |
| 11. | Follow the ALTERNATOR procedure to install the alternator cover. | |
| 12. | Follow the Service Manual THROTTLE BODY: INSTALLATION procedure to install the throttle body. | |
| 13. | Install the cam drive breather tube in the front cylinder head. Apply a thin coat of grease to the rubber "O"-ring and groove of the brass breather airbox fitting removed from the original front cylinder head. Press the "O"-ring end into the cam drive breather hole next to the intake port until it seats. |
| 1. | Follow the Service Manual ENGINE REPLACEMENT, INSTALLATION procedure to install the engine in the chassis. NOTE ECM recalibration is required using the Screamin' Eagle Race Tuner Kit (Part Number 32107-01D). See a Harley-Davidson dealer. | |
NOTICE You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b) | ||
| 2. | Before starting the engine, recalibrate the ECM. |
| 1. | Install the maxi-fuse and the right side cover. | |
Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) | ||
| 2. | Reconnect the battery, positive (+) cable first. NOTE Calibration can be supplied through any authorized Harley- Davidson dealer. | |
| 3. | Before starting the engine, recalibrate the ECM. | |
NOTICE When closing the seat, make sure the ignition switch is in the FUEL position. If the ignition switch is in any other position when the seat is closed, the seat latch mechanism could be damaged. (00196a) | ||
| 4. | Follow the instructions in the Service Manual to close the seat. |
| 1. | Test start the engine. If the oil pressure indicator lamp illuminates, follow the Service Manual ENGINE: OIL PRESSURE: CHECKING OIL PRESSURE procedure to troubleshoot the problem. | |
| 2. | If a rattle is heard during engine start-up, follow the Service Manual SECONDARY CAM CHAIN: ADJUSTMENT procedure to adjust the secondary cam chain. | |
Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a) Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a) | ||
| 3. | Test ride the motorcycle and adjust the controls, belt tension, wheel alignment, headlamp alignment, etc., as required. |
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Cylinder head assembly, front (includes items 2-7) Cylinder head assembly, rear (includes items 2-5) | 17233-06K (shown) 17235-06K (not shown) |
2 |
| 16448-01KA |
3 |
| 769MA |
4 |
| 1043MA |
5 |
| Not Sold Separately |
6 |
| Not Sold Separately |
7 |
| Not Sold Separately |