CHROME BILLET DERBY COVER
J037382006-05-05
GENERAL
Kit Number
25531-05, 25532-05, 25537-05, 25538-05, 25549-05
Models
These kits fit 1999 and later Evolution 1340 and Twin Cam equipped models.
NOTE
Disclaimer: The use of the Air Force Coat of Arms symbol does not indicate endorsement by the Department of Defense or the Department of the Air Force.
Additional Parts Required
Installation on 2006 and later Dyna, 2007 Softail, and 2007 Touring models requires separate purchase of Gasket, Part Number 25416-99C.
INSTALLATION
For models equipped with left side exhaust pipe:
WARNINGPerform this installation when the engine is cool. Working on or near the exhaust system when the engine is hot could result in severe burns. (00311b)
NOTE
Remove clutch inspection (derby) cover with motorcycle upright, not on side stand. If cover is removed with motorcycle on side stand, primary fluid will leak out of primary chaincase.
| 1. | On models so equipped, remove the left-side passenger footboard. Using a T27 TORX® drive head, remove the five screws with captive washers. Save screws and washers for installation. NOTE The gasket between the clutch inspection cover and the chaincase cover must be removed and all oil must be wiped from the gasket and groove in chaincase cover each time the cover is removed. | |
| 2. | Remove the gasket from the groove in the chaincase cover and mounting surface. | |
| 3. | Inspect gasket for tears or damage. Replace as required. NOTE If installing the Derby cover on 2006 and later Dyna, 2007 Softail, and 2007 Touring model, the original equipment gasket must be discarded and replaced with Derby Cover Gasket 25416-99C (sold separately). | |
| 4. | To avoid punching holes in the clutch inspection cover gasket or enlarging the existing holes, install the new derby cover and gasket as follows: a. Align the triangular shaped hole in the gasket with the top hole in the derby cover. Be sure the rubber molding and the words "towards clutch" face the motorcycle. b. See Figure 2. Place a washer (3) onto the threads of one of the screws. Insert the screw threads through the top hole in the derby cover, and carefully thread it all the way through the triangular shaped hole in the gasket. Do not push the screw through the hole. c. Hang the derby cover on the primary chaincase cover flange by starting the top cover screw. d. Start the remaining four screws and washers. | |
| 5. | Install derby cover (1) and gasket on primary chaincase cover using screws and washers from the kit. Tighten screws to10–12 N·m (84–108 in-lbs) in the sequence shown in Figure 1. |
Figure 1. Torque Sequence, Clutch Inspection Cover
SERVICE PARTS
Figure 2. Service Parts: Chrome Billet Derby Cover
Table 1. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Derby cover with medallion (medallion not shown) | Not Sold Separately |
2 | Hardware kit, derby cover (includes items 3 and 4) | 25913-99 |
3 | Washer, 1/4 in. stainless steel (5) | Not Sold Separately |
4 | Screw, Torx, chrome (5) | 94633-99 |
Items not included in kit: | ||
A | Original equipment primary chaincase cover | |
B | Clutch inspection cover gasket, part number 25416-99C | |