FLSTS Black Front End Kit
J033672006-11-17
GENERAL
Kit Number
45766-04
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
NOTE
We recommend this kit be installed by a factory trained technician at an authorized Harley-Davidson Dealership.
NOTE
A Service Manual is necessary for performing the following detailed Assembly and Installation procedures. A Service Manual for your motorcycle is available from your Harley-Davidson Dealer.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
WARNINGHarley-Davidson parts and accessories are designed for Harley-Davidson motorcycles. Using non-Harley-Davidson parts or accessories can adversely affect performance, stability or handling, which could result in death or serious injury. (00001b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
See the Service Parts section of this Instruction Sheet for kit contents.
INSTALLATION
Rigid Fork
Refer to the applicable Service Manual for Rigid Fork Assembly and Installation procedures.
Lower Springer
Refer to the applicable Service Manual for Lower Springer Assembly and Installation procedures.
Springer Steering Head Bearing Adjustment
Refer to the applicable Service Manual for Springer Steering Head Bearing Adjustment procedures.
Headlamp
Refer the applicable Service Manual for Headlamp Assembly and Installation procedures.
SERVICE PARTS
Figure 1. Service Parts: FLSTS (Springer) Black Front End Kit, Spring and Rigid Fork Components
Table 1. Service Parts Table
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Front fork assembly, FLSTS, (black) | 46173-05 | 26 | Screw (2) | 855B | |
2 | Acorn nut (2) | 7680W | 27 | Cable strap | 10006 | |
3 | Washer, spring rod (2) | 6353 | 28 | Washer (4) | 6812 | |
4 | Bearing adjuster | 48306-88 | 29 | Screw | 3533 | |
5 | Upper triple clamp, black | 45989-05 | 30 | Lockwasher | 7232 | |
6 | Pinch bolt | 4350A | 31 | Screw (3) | 3538 | |
7 | Riser bolts (2) | 56550-97 | 32 | Brake clip | 10076 | |
8 | Rubber washer | 6829 | 33 | Throttle cable clip | 10190 | |
9 | Acorn nut | 7959 | 34 | Reflector, right hand, amber | 59289-92 | |
10 | Spring fork, black | 46174-05 | 35 | Reflector, left hand, amber | 59290-92 | |
11 | Spring rod assembly (2) | 45628-92 | 36 | Dust shield | 48361-80 | |
12 | Spring seat (4) | 45937-88 | 37 | Bearing, upper | 48345-60 | |
13 | Spring compression - inner (4) | 46054-88 | 38 | Tap screw (not shown) | 4091 | |
14 | Acorn nut, lower spring rod (2) | 45567-88 | 39 | Cable strap | 10065 | |
15 | Spring compression - outer (2) | 46055-88 | 40 | Capscrew (4) | 3494A | |
16 | Spring cup, compression spring (2) | 46056-88 | 41 | Caps (2) | 56538-88 | |
17 | Travel bumper (4) | 45936-88 | 42 | Ground spring | 46058-97 | |
18 | Bushing, spring rod (2) | 45935-88 | 43 | Lock nut (2) | 7768W | |
19 | Spring cup, rebound spring (2) | 46057-88 | 44 | Washer (2) | 6756 | |
20 | Spring, rebound - top (2) | 46053-88 | 45 | Isolators (4) | 53157-97 | |
21 | Spring retainer, upper | 46060-88 | 46 | Handlebar assembly | 55942-05 | |
22 | Spring bridge | 46065-88 | ||||
23 | Warning label, spring bridge | Reference only | ||||
24 | Acorn nut (2) | 7680W | ||||
25 | Front shock absorber | 54482-97 | ||||
Figure 2. Service Parts: FLSTS (Springer) Black Front End Kit, Suspension Lower End Components
Table 2. Service Parts Table
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
Suspension Lower End Components | ||||||
1 | Fork leg bracket, black | 46277-05 | 8 | Race, spherical bearing (2) | 9140 | |
2 | Bolt (2) | 4163 | 9 | Ball, spherical bearing (4) | 9140 | |
3 | Fork rocker, right, black | 46210-05 | 10 | Washer (4) | 45662-88 | |
4 | Fork rocker, left, black | 46216-05 | 11 | Nut (4) | 7880 | |
5 | Pivot stud, spring fork to rocker (2) | 45683-90 | 12 | Bearing retainer, rigid fork (2) | 45655-88 | |
6 | Pivot stud, rigid fork to rocker (2) | 45684-90 | 13 | Jam nut, bearing retainer | 45659-88 | |
7 | Bearing, spherical (2) | 9139 | ||||
Figure 3. Service Parts: FLSTS (Springer) Black Front End Kit, Headlamp Components
Table 3. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
Headlamp Components | ||
1 | Headlight assembly | 67906-00C |
2 | Headlight block | 67892-93 |
3 | Screw | 2917 |
4 | Washer | 6379W |
5 | Bolt | 3214 |