1. | Install Turn Signal Relocation Kit (69857-07), if applicable and not done already. | |||||||||||||||
2. | Docking points already installed: See Figure 1. Remove screws (1), front docking point (2), rear docking point (3), and bushings (4) from fender support (5). Discard screws but save docking points and bushings for kit installation. Docking points not previously installed: a. See Figure 2. Remove and discard screws (1) from fender support (2). b. Remove the plastic bushings (labeled 01) from the bushing sets included in Docking Hardware Kit 53932-03. Discard the remaining bushings. | |||||||||||||||
3. | See Figure 4. Place a bushing (A) into each of the fender support (B) holes. The beveled side of the bushings ( Figure 3 , Item 1) face out from the fender. | |||||||||||||||
4. | Install front and rear docking points (C, D). For each docking point, place the countersunk side of docking point so it engages bushing ( Figure 3 , Item 2). |
Figure 1. Existing Hardware (With Docking Points)
Figure 2. Existing Hardware (Without Docking Points) | ||||||||||||||
5. | Place mini-docking point (1) on top of (outside) front and rear docking points (C, D). NOTE Make sure Loctite 243 (blue) is applied to docking point screws. Failure to do so may cause the docking points and accessory to become loose on motorcycle. | |||||||||||||||
6. | Apply Loctite 243 (blue) to last four threads of docking point screws. |
Figure 3. Docking Point and Bushing | ||||||||||||||
7. | Thread screws (2) through mini-docking points, front and rear docking points, bushings, and into fender and bracket (underneath fender). Tighten screws to 21-27 ft-lbs (28-37 Nm). NOTE After 500 miles of on road use with the saddlebags installed, it is necessary to check the torque on the saddlebag mounting screws. Check to make sure the torque is still 21-27 ft-lbs (28-37 Nm). Tighten if necessary. | |||||||||||||||
NOTICE Failure to tighten hardware to the specified torque could result in damage to the installed accessory. (00508b) | ||||||||||||||||
8. | Repeat steps for opposite side. |
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
---|---|---|---|---|---|---|
1 | Docking point, mini (4) | 53967-06 | Items not included in kit: | |||
2 | Screw, 3/8-16 x 2-1/4 in. (4) | 4154 | A | Bushing (2) | Part of Docking Hardware Kit 53932-03 | |
Items included in kit but not shown: | B | Fender support | ||||
3 | Screw, 5/16-18 x 2-1/4 in. Grade 8 (2) (Used for lower front docking point mounting for part numbers 88237-07 and 88238-07) | 4670 | C | Docking point, front | Part of Docking Hardware Kit 53932-03 | |
4 | Spacer, 0.558 (2) (Used for lower front docking point mounting for part numbers 88237-07 and 88238-07) | 6472 | D | Docking point, rear | Part of Docking Hardware Kit 53932-03 |