REAR MASTER CYLINDER REBUILD KIT FOR XR1200
J046982008-03-07
GENERAL
Kit Number
42738-08
Models
This kit fits all 2008 and later XR1200 models.
Additional Parts Required
Proper installation of this kit requires new D.O.T. 4 Hydraulic Brake Fluid (99953-99A) and two brake line gaskets (41732-04). It may be necessary to replace other parts as determined by inspection.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
Table 1. Kit Contents
Qty
Description
Part Number
1
Retaining ring, circle clip
11121
1
Dust cover
42811-04
1
Spring
Not Sold Separately
1
Secondary cup
Not Sold Separately
1
Primary cup
Not Sold Separately
1
Piston
Not Sold Separately
1
Brake grease, G40M
42820-04
1
Brake grease, CCI #20
42830-05
INSTALLATION
The parts included in this kit are direct replacements for the stock parts. Refer to the appropriate Service Manual and follow the instructions to remove, disassemble, inspect, assemble and install the rear brake master cylinder. Use the parts included in this kit to replace the existing parts of the rear master cylinder.