XL REGULATOR SPACER KIT
J045252007-07-24
GENERAL
Kit Number
61005-07
Models
This kit fits 2007 XL models.
Additional Parts Required
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
INSTALLATION
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
| 1. | Refer to the appropriate Service Manual and remove the Maxi® fuse. | |
| WARNING Gasoline can drain from components when disconnected from fuel pump/filters/fuel level sender assembly. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner. (00273a) WARNINGWhen servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a) | ||
| 2. | Refer to the appropriate Service Manual and remove the fuel pump and sender assembly from the motorcycle. | |
| 3. | See Figure 1. Refer to the appropriate Service Manual and remove the pressure regulator (A) from the fuel pump and sender assembly. Discard stock small O-ring (2) and regulator screen (3) and large O-ring (1). | |
| 4. | See Figure 1. Assemble seal (B), large O-ring (1), regulator screen (3) and small O-ring (2) onto the regulator as shown. | |
| 5. | Install regulator spacer (4) into the pressure regulator bowl oriented as shown. | |
| 6. | Install pressure regulator assembly into pressure regulator bowl and secure with retaining clip (C). | |
| 7. | Install ground clip (D). | |
| 8. | Refer to the appropriate Service Manual and install the fuel pump and sender assembly into the motorcycle. | |
| 9. | Refer to the appropriate Service Manual and install the Maxi fuse. |
SERVICE PARTS
Figure 1. Service Parts for XL Regulator Spacer Kit
Table 1. Service Parts Table
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | O-ring, large | Not Sold Separately |
2 | O-ring, small | Not Sold Separately |
3 | Filter screen, regulator | Not Sold Separately |
4 | Spacer, regulator | Not Sold Separately |
Items mentioned in text, but not included in kit: | ||
A | Regulator | |
B | Seal | |
C | Retaining clip | |
D | Ground clip | |