XB12SS SADDLEBAG KIT
J040422006-05-30
GENERAL
Kit Number
91555-06Y
Models
This kit fits 2006 and later Buell® XB12Ss model motorcycles.
The Buell® Lightning® XB Removable Trunk Bag (Kit Number 91456-05Y) fits the plastic latches mounted to the top of the saddlebags. The trunk bag is available separately from any Buell dealer.
NOTE
A Service Manual for your motorcycle is available at your Buell dealer.
INSTALLATION
Prepare the Motorcycle
Follow Owner's Manual instructions to remove the seat.
Install the Reflector Relocation Brackets
| 1. | Use a thin flat blade, like an X-Acto® knife, and carefully pry the reflectors off of the turn signal mounting brackets. | |||||||||
| 2. | Remove the adhesive residue from the brackets and the back of the reflector. NOTE When removing adhesive residue, take care to keep from scratching or damaging the reflector, mounting bracket or surrounding parts. New reflectors (59256-84A) are available from your Buell dealer. | |||||||||
 WARNINGFederal Motor Vehicle Safety Standard (FMVSS) 108 requires motorcycles to be equipped with rear and side reflectors. Be sure rear and side reflectors are properly mounted. Poor visibility of rider to other motorists can result in death or serious injury. (00336b) | ||||||||||
| 3. | See Figure 5. Mount the new reflector relocation brackets (4) to the stock reflector mounting brackets. | |||||||||
| 4. | Loosely attach each relocation bracket through the slots in the stock bracket with two screws, flat washers and lock nuts. | |||||||||
| 5. | Slide the relocation bracket to the rearmost position and tighten securely. | |||||||||
| 6. | Remove the backing from the foam tape on the relocation bracket. | 
Figure 1. Hook and Loop Strap Locations | ||||||||
| 7. | Press the stock reflector squarely onto the foam tape. |
Install the Saddlebags
| 1. | Hold the left and right saddlebags against the sides of the tail section, slid rearward until the rear turn signals locate in the recesses of the saddlebags. NOTE Ensure the upper straps locate as shown in Figure 1 and do not interfere with the seat latch (4). | |
| 2. | See Figure 1. Over the top of the tail section, pull the center hook and loop strap (1) from the right saddlebag through the plastic buckle from the left saddlebag. Double back the hook strip to engage the loop strip. | |
| 3. | Repeat for the rearward straps. | |
| 4. | See Figure 1. Route the forward hook and loop strap from the left saddlebag under the wiring harnesses, and between the ECM connectors (3) and battery (2),then pull the hook and loop strap from the right saddlebag through the plastic buckle from the left saddlebag. Double back the hook strip to engage the loop strip. | |
| 5. | See Figure 2. At the front of both bags, wrap the hook straps around the passenger footrest support and engage the hooks with the loops on the back of the saddlebags. | |
| 6. | See Figure 3. Wrap the rear hook straps on each saddlebag around the reflector brackets to engage the loop strips on the bottom of the saddlebags. | |
| 7. | To prevent damaging the finish, cut and fit lengths of the clear protective tape to those points where the saddlebags and straps contact the tail section. |  Figure 2. Secure Saddlebag to Passenger Footpeg Support  Figure 3. Secure Saddlebag to Rear Reflector |
| 8. | To remove any slack, press the saddlebags backward so the molded-in notches fit around the turn signals. Adjust the straps and securely engage all hook and loop strips. |
Return the Motorcycle to Service
WARNINGAfter installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
Follow Owner's Manual instructions to install the seat.
Open and Close the Saddlebags
WARNINGDo not open storage compartments while riding. Distractions while riding can lead to loss of control, which could result in death or serious injury. (00082a)
To open the saddlebags, run the 2 outside zipper pulls in opposite directions.
To close, run the 2 outside zipper pulls together.
WARNINGImproper loading of cargo or installation of accessories can affect motorcycle stability and handling, which could result in death or serious injury. (00099a)
- Keep cargo weight concentrated close to the motorcycle and as low as possible to minimize change in the center of gravity.
- Distribute weight evenly on both sides of the vehicle.
- Do not load bulky items too far behind the rider or add weight to the handlebars or front forks.
- Maximum recommended load is 3 lbs (1.3 Kg) for each saddlebag.
Expand the Saddlebags
See Figure 4. To expand the saddlebags, unzip the single pull on the inside of the bag.
Remove the Saddlebags
The saddlebags can be removed by removing the seat and releasing the hook and loop straps.
Figure 4. Saddlebag Expanded
SERVICE PARTS
Figure 5. Service Parts: XB12Ss Saddlebag Kit
Table 1. Service Parts: XB12Ss Saddlebag Kit
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Saddlebag, right | 91556-06Y |
2 | Saddlebag, left | 91557-06Y |
3 | Bracket, reflector relocation (2) | 92163-05Y |
4 | Hardware kit, reflector relocation | 92164-05Y |
Screw, 1/4-20 x 3/4" (4) | Not Sold Separately | |
Plain washer, 1/4" (4) | Not Sold Separately | |
Lock nut, 1/4"-20 (4) | Not Sold Separately | |
Protective tape (clear), 8" x 1" (2) | Not Sold Separately |