| 1. | Refer to the Service Manual to remove the seat to disconnect battery cables, negative cable first. | |
When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a) Gasoline can drain from the fuel line when disconnected from induction module. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and dispose of rags in a suitable manner. (00269a) | ||
| 2. | Remove the induction module. See INDUCTION MODULE, REMOVAL in the FUEL section of the Service Manual. | |
| 3. | Remove the fuel injectors and fuel rail assembly (A). See FUEL section in the Service Manual. | |
| 4. | Apply a thin coat of clean engine oil to the fuel injector O-rings. | |
| 5. | Push the fuel injectors into the 58 mm intake manifold bores. Rotate the fuel injectors so that the electrical connectors are on the outboard side. | |
| 6. | Push the fuel rail over the fuel injectors until the fuel rail flange contacts the boss on the intake manifold. | |
| 7. | Using the screw previously removed, fasten the fuel rail to the intake manifold. Tighten the screw to 10.2–12.4 N·m (90–110 in-lbs). NOTE Lubricate the large seal ring (4) with soapy water or a 50/50 mixture of water and isopropyl alcohol to ease installation. | |
| 8. | See the INDUCTION MODULE section, in the Service Manual and Figure 1. Assemble the throttle body (B) and intake manifold using the large seal ring (4) and install according to Service Manual instructions. | |
| 9. | Connect the battery cables, positive cable first. | |
| 10. | Refer to the Service Manual, and follow instructions to install the seat. |
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Manifold intake seal, 44mm (2) | 27035-05 |
2 | Manifold mounting flange, symmetric, 44mm (2) | 27059-05A |
3 | Intake manifold, EFI | Not Sold Separately |
4 | Manifold seal ring | 29911-07 |
5 | Hex socket head cap screw (4) | 3201WA |
Items mentioned in text, but not included in kit: | ||
A | Fuel injectors and fuel rail assembly | |
B | 58 mm throttle body assembly | |