1. | Remove air cleaner, carburetor, and manifold according to service manual instructions. | |||||
2. | If vehicle is equipped with electronic ignition and a map sensor, install map sensor to performance intake manifold. | |||||
3. | If vehicle is equipped with electronic ignition and a vacuum-operated electric switch (VOES), connect vacuum line to fitting on carburetor. NOTE If your motorcycle is VOES equipped, and you do not install the vacuum line to the VOES, you can expect poor midrange performance and reduced fuel economy. The flanges are symmetrical and can be used on either intake of the manifold. |
Figure 1. Assemble Tapered Seal to Flange Chamfer | ||||
4. | See Figure 1. The flanges (2) have a chamfer and the seals (1) are tapered to fit into the chamfer. Place the flanges on the manifold so the chamfer faces outward. Install intake seals. NOTE The slotted bolt holes of the manifold flanges are positioned to the bottom bolt holes of the cylinder head intake ports. | |||||
5. | See Figure 2. Install manifold seal ring (2). | |||||
6. | See Figure 3 and Table 1. Position the manifold assembly to the intake ports of the cylinder heads. Install the socket head screws (5). Do not tighten at this time. | |||||
7. | Install the carburetor and air cleaner. Refer to the Instruction Sheet included with the Carburetor and Air Cleaner Kit, Support Bracket/Adapter Kit or applicable service manual. | |||||
8. | Tighten all screws to specifications in service manual. |
Figure 2. Manifold Seal Ring and Flange/Seal Assembly |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Manifold intake seal, 44mm (2) | 27035-05 |
2 | Manifold mounting flange, symmetric, 44mm | 27059-05A |
3 | Intake manifold | Not Sold Separately |
4 | Manifold seal ring | 29230-07 |
5 | Hex socket head cap screw (4) | 3201WA |