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SCREAMIN' EAGLE PRO AIR CLEANER AND BREATHER KIT
J043382007-05-25
GENERAL
Kit Number
29515-08
Models
This kit fits all 2008-later Touring models equipped with Screamin' Eagle Pro 58mm Touring Throttle Body 27713-08.
Additional Parts Required
Proper installation of this kit requires the use of the following items:
  • Air Cleaner/Degreaser (99883-88T)
  • Digital Technician™
  • Loctite® 243 (Blue), part number 99642-97
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references Service Manual information. A Service Manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Kit Contents
See Figure 1 and Table 1.
REMOVAL
WARNING
When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a)
  1. Remove Maxi® fuse. Refer to MAXI FUSE REMOVAL in Service manual.
  2. Remove existing air cleaner assembly. Save air cleaner cover, button head screw that secures cover. Remaining parts can be discarded.
INSTALLATION
Install Air Cleaner
WARNING
The element in this kit is specifically designed for use with the OE (original equipment) cover. Using this kit with an air cleaner cover other than the OE cover could lead to failure of the element faceplate. The kit may be used in conjunction with other H-D accessory covers provided the appropriate adapter recommended in those kits is used. If the element faceplate fails the cover could detach possibly distracting the rider which could result in death or serious injury. (00400b)
NOTE
When servicing the air cleaner, apply Loctite 243 (blue) to threads of all fasteners.
1. See Figure 1. Install two O-rings (1) from kit in grooves around breather screw holes on induction module side of backplate (2). Install two O-rings (1) from kit in grooves in underside of head of breather screws (5).
2. Peel the protective strip off the gasket (3) and place the adhesive side onto the backplate. Align to the equally spaced screw holes, and position the gasket carefully before firmly pressing the gasket into place.
3. Insert new breather screws (5) through the backplate.
4. Apply Loctite 243 (blue) to breather screw threads and mating tapped holes in cylinder head.
5. Thread screws into cylinder head but do not tighten.
6. Thread air cleaner studs (4) into backplate (2) and tighten to 6.2–6.8 N·m (55–60 in-lbs).
7. Alternately tighten two breather screws (5) to 13.6–16.3 N·m (120–144 in-lbs).
8. Tighten three air cleaner screws (9) to 6.2–6.8 N·m (55–60 in-lbs).
Install Air Cleaner Element and Cover
NOTE
This is a dry air filter. Do not apply oil to the filter element.
When servicing the air cleaner, apply Loctite 243 (blue) to threads of all fasteners.
1. See Figure 1. Secure air filter element (7) to air cleaner studs (4) using screws (6). Tighten screws to 55-60 in-lbs (6.2-6.8 Nm).
2. Carefully remove and discard the original air cleaner cover insert from air cleaner cover (A). Remove any residual adhesive on the cover with mineral spirits.
3. To ensure surface cleanliness, clean the insert area with a mixture of 50 to 70% isopropyl alcohol and 30 to 50% distilled water. Allow to dry thoroughly.
4. Peel liner from adhesive backing of air cleaner cover insert (8). Position insert over air cleaner cover (A) without touching adhesive on cover surface. Line up top of insert with top of oval air cleaner cover.
5. Press air cleaner cover insert firmly against the cover all around, and hold pressure for 30 seconds. After releasing pressure, avoid direct contact with the insert for about 20 minutes.
NOTE
Allow at least 24 hours after applying the insert before exposing the area to vigorous washing, strong water spray, or extreme weather. The adhesive bond will increase to maximum strength after about 72 hours at normal room temperatures.
6. Apply Loctite 243 (blue) to threads of air cleaner cover screw (B). Secure air cleaner cover (A) to air filter element (8) with screw.
7. Align air cleaner cover horizontally for best appearance, then tighten screw securely. Tighten to 4.1–6.8 N·m (36–60 in-lbs).
Recalibrate ECM
NOTICE
You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b)
Download the new ECM calibration using the Digital Technician™ at a Harley-Davidson dealer.
MAINTENANCE
Air Cleaner Element Maintenance
NOTE
This is a dry air filter. Do not apply oil to the filter element.
When servicing the air cleaner, apply Loctite 243 (blue) to threads of all fasteners.
  1. See Figure 1. Remove air cleaner cover (A ) and inspect the filter element (7) every 5000 mi (8000 km), or more often under dusty conditions.
  2. Clean filter element as follows:
    1. Remove and wash element by immersing it, on edge, in a shallow pan containing enough Air Cleaner/Degreaser to cover no more than 3/4 the depth of the filter pleats. Do not let dirty solution get inside the element. Carefully "roll" the element in the solution around its perimeter until the entire outer surface of the filter pleats has been soaked.
    2. Remove filter element from cleaner/degreaser and allow five minutes for the cleaner to dissolve the dirt.
    3. From the inside out, rinse the element with cold water. Shake off excess water, and allow the element to air dry. Do not dry with compressed air.
  3. Install air cleaner element and cover.
SERVICE PARTS
Figure 1. Service Parts: Screamin' Eagle Pro Air Cleaner and Breather Kit
Table 1. Service Parts: Screamin' Eagle Pro Air Cleaner and Breather Kit
Item
Description (Quantity)
Part Number
1
O-ring (4)
11292
2
Backplate
29238-08
3
Gasket, backplate
29241-08
4
Stud, air cleaner (4)
29447-99A
5
Breather screw (2)
29267-08
6
Screw, air cleaner element (4)
3563
7
Element, filter
29413-08
8
Insert, air cleaner cover
29503-07
9
Screw (3)
869
10
Loctite 243 (blue), 0.5 ml packet (Not Shown)
Not Sold Separately
Original equipment mentioned in text, but not included in kit:
A
Air cleaner cover
B
Screw
Note: Loctite (Item 10) is only available in 6 ml tube, part number 99642-97.